tires YAMAHA T135 2006 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-3
Fuel gauge ......................................3-3
Handlebar switches ........................3-3
Shift pedal .......................................3-4
Brake lever .....................................3-4
Brake pedal ....................................3-5
Fuel tank cap ..................................3-5
Fuel .................................................3-6
Catalytic converter ..........................3-6
Starter (choke) lever ........................3-7
Kickstarter .......................................3-7
Seat ................................................3-7
Helmet holders ...............................3-8
Storage compartment .....................3-8
Sidestand ........................................3-9
PRE-OPERATION CHECKS..............4-1
Pre-operation check list ..................4-2OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting and warming up a
cold engine ................................. 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-5
General note .................................. 5-6
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
cowlings and panel ..................... 6-5
Checking the spark plug ................. 6-7
Engine oil and oil filter element ...... 6-9
Coolant ......................................... 6-11
Cleaning the air filter element ...... 6-13
Adjusting the carburetor ............... 6-14
Adjusting the engine idling
speed ........................................ 6-15
Adjusting the throttle cable
free play .................................... 6-15
Valve clearance ............................ 6-16
Tires ............................................. 6-16
Spoke wheels ............................... 6-18Checking the brake lever
free play .................................... 6-19
Adjusting the brake pedal
free play .................................... 6-19
Adjusting the rear brake light
switch ....................................... 6-20
Checking the front brake pads and
rear brake shoes ...................... 6-20
Checking the front brake
fluid level .................................. 6-21
Changing the brake fluid .............. 6-22
Drive chain slack .......................... 6-22
Cleaning and lubricating the
drive chain ................................ 6-23
Checking and lubricating the
cables ....................................... 6-24
Checking and lubricating the
throttle grip and cable ............... 6-24
Lubricating the brake lever .......... 6-25
Lubricating the brake pedal ......... 6-25
Checking and lubricating the
centerstand and sidestand ....... 6-25
Lubricating the
swingarm pivots ........................ 6-26
Checking the front fork ................. 6-26
Checking the steering .................. 6-27
Checking the wheel bearings ....... 6-27
Battery ......................................... 6-28
Replacing the fuse ....................... 6-29
Replacing a headlight bulb .......... 6-30U5YPE0E0.book Page 1 Wednesday, February 23, 2005 4:22 PM

PRE-OPERATION CHECKS
4-3
4
Wheels and tiresCheck for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-16, 6-18
Brake pedalMake sure that operation is smooth.
Lubricate pedal pivoting point if necessary.6-25
Brake leverMake sure that operation is smooth.
Lubricate lever pivoting point if necessary.6-25
Centerstand, sidestandMake sure that operation is smooth.
Lubricate pivots if necessary.6-25
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.—
Instruments, lights, signals
and switchesCheck operation.
Correct if necessary.—
BatteryCheck fluid level.
Fill with distilled water if necessary.6-28 ITEM CHECKS PAGE
U5YPE0E0.book Page 3 Wednesday, February 23, 2005 4:22 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
9*WheelsCheck runout, spoke tightness and for damage.
Tighten spokes if necessary.√√√√
10*TiresCheck tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√ √
11*Wheel bearingsCheck bearing for looseness or damage.√√√√
12*SwingarmCheck operation and for excessive play.√√√√
Lubricate with lithium-soap-based grease. Every 24000 km
13 Drive chainCheck chain slack, alignment and condition.
Adjust and thoroughly lubricate chain with engine oil.Every 500 km and after washing the motorcycle or
riding in the rain
14*Steering bearingsCheck bearing play and steering for roughness.√√√√√
Lubricate with lithium-soap-based grease. Every 24000 km
15*Chassis fastenersMake sure that all nuts, bolts and screws are properly
tightened.√√√√ √
16 Sidestand, centerstandCheck operation.
Lubricate.√√√√ √
17*Front forkCheck operation and for oil leakage.√√√√
18*Shock absorber assem-
blyCheck operation and shock absorber for oil leakage.√√√√
19*CarburetorCheck starter (choke) operation.
Adjust engine idling speed.√√√√√ √
20 Engine oilChange.
Check oil level and vehicle for oil leakage.√√√√√ √
21 Engine oil filter elementReplace.√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 6 12 18 24
U5YPE0E0.book Page 3 Wednesday, February 23, 2005 4:22 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-16
6 2. To increase the throttle cable free
play, turn the adjusting nut in direc-
tion (a). To decrease the throttle
cable free play, turn the adjusting
nut in direction (b).
3. Tighten the locknut.
EAU21401
Valve clearance The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
EAU21571
Tires To maximize the performance, durabil-
ity, and safe operation of your motor-
cycle, note the following points
regarding the specified tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
WARNING
EWA10500


The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).


The tire air pressure must be ad-
justed in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approvedfor this model.
U5YPE0E0.book Page 16 Wednesday, February 23, 2005 4:22 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-17
6
WARNING
EWA10530
Proper loading of your motorcycle is
important for several characteristics
of your motorcycle; such as han-
dling, braking, performance and
safety. Do not carry loosely packed
items that can shift. Securely pack
your heaviest items close to the cen-
ter of the motorcycle, and distribute
the weight evenly from side to side.
Check the condition and pressure of
your tires. NEVER OVERLOAD
YOUR MOTORCYCLE. Make surethe total weight of the cargo, rider,
passenger, and accessories (fairing,
saddlebags, etc. if approved for this
model) does not exceed the maxi-
mum load of the motorcycle. Opera-
tion of an overloaded motorcycle
could cause tire damage, an acci-
dent, or even injury.
Tire inspection
The tires must be checked before each
ride. If the tire shows crosswise lines
(minimum tread depth), if the tire has a
nail or glass fragments in it, or if the
sidewall is cracked, have a Yamaha
dealer replace the tire immediately.
NOTE:
The tire tread depth limits may differ
from country to country. Always complywith the local regulations.
Tire information
This motorcycle is equipped with tube
tires.
WARNING
EWA10460


The front and rear tires should
be of the same make and de-
sign, otherwise the handling
characteristics of the vehicle
cannot be guaranteed.


After extensive tests, only the
tires listed below have been ap-
proved for this model byYamaha Motor Co., Ltd.
Tire air pressure (measured on cold
tires):
0–90 kg (0–198 lb):
Front:
200 kPa (29 psi) (2.00 kgf/cm²)
Rear:
225 kPa (33 psi) (2.25 kgf/cm²)
90–110 kg (198–243 lb):
Front:
200 kPa (29 psi) (2.00 kgf/cm²)
Rear:
225 kPa (33 psi) (2.25 kgf/cm²)
Maximum load*:
110 kg (243 lb)
* Total weight of rider, passenger, car-
go and accessories
1. Tire sidewall
2. Tire wear indicator
3. Tire tread depth
Minimum tire tread depth (front and
rear):
1.0 mm (0.04 in)
U5YPE0E0.book Page 17 Wednesday, February 23, 2005 4:22 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-18
6
WARNING
EWA10560


It is dangerous to ride with a
worn-out tire. When a tire tread
begins to show crosswise lines,
have a Yamaha dealer replace
the tire immediately.


The replacement of all wheel-
and brake-related parts, includ-
ing the tires, should be left to a
Yamaha dealer, who has the necessary professional knowl-
edge and experience.


It is not recommended to patch
a punctured tube. If unavoid-
able, however, patch the tube very carefully and replace it as
soon as possible with a high-
quality product.
EAU21940
Spoke wheels To maximize the performance, durabil-
ity, and safe operation of your motor-
cycle, note the following points
regarding the specified wheels.

The wheel rims should be checked
for cracks, bends or warpage, and
the spokes for looseness or dam-
age before each ride. If any dam-
age is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.


The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.


Ride at moderate speeds after
changing a tire since the tire sur-
face must first be
“broken in ” for it
to develop its optimal characteris-
tics.
Front tire: Size:
70/90-17M/C 38
P

Manufacturer/model:IRC/NF63B
DUNLOP/ D 102 FA
Rear tire:
Size:80/90-17M/C 44P
Manufacturer/model:
IRC/NR78Y
DUNLOP/ D 102 A
U5YPE0E0.book Page 18 Wednesday, February 23, 2005 4:22 PM

MOTORCYCLE CARE AND STORAGE
7-2
7After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.NOTE:Salt sprayed on roads in the winter mayremain well into spring.
1. Clean the motorcycle with cold wa-
ter and a mild detergent, after the
engine has cooled down.
CAUTION:
ECA10790
Do not use warm water since it in-
creases the corrosive action of thesalt.
2. Apply a corrosion protection spray
on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.5. Use spray oil as a universal clean-
er to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely
before storing or covering it.
WARNING
EWA10930


Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.


Before operating the motor-
cycle test its braking perfor-mance and cornering behavior.
CAUTION:
ECA10800


Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
U5YPE0E0.book Page 2 Wednesday, February 23, 2005 4:22 PM

MOTORCYCLE CARE AND STORAGE
7-4
7
WARNING
EWA10950
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turningthe engine over.
6. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
7. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
9. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30°C (90 °F)]. For more information
on storing the battery, see page
6-28.
NOTE:Make any necessary repairs beforestoring the motorcycle.
U5YPE0E0.book Page 4 Wednesday, February 23, 2005 4:22 PM

SPECIFICATIONS
8-2
8
Caster angle:25.50 °
Trail: 75.0 mm (2.95 in)Front tire:Type:
With tube
Size: 70/90-17M/C 38P
Manufacturer/model:
IRC/NF63B
Manufacturer/model: DUNLOP/D 102FARear tire:Type:
With tube
Size: 80/90-17M/C 44P
Manufacturer/model: IRC/NR78Y
Manufacturer/model:
DUNLOP/D102ALoading:Maximum load:110 kg (243 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0 –198 lb)
Front: 200 kPa (29 psi) (2.00 kgf/cm ²) Rear:
225 kPa (33 psi) (2.25 kgf/cm ²)
Loading condition: 90–110 kg (198 –243 lb)
Front:
200 kPa (29 psi) (2.00 kgf/cm ²)
Rear: 225 kPa (33 psi) (2.25 kgf/cm ²)
Front wheel:Wheel type:
Spoke wheel
Rim size: 17x1.20Rear wheel:Wheel type:
Spoke wheel
Rim size: 17x1.60Front brake:Type:
Single disc brake
Operation: Right hand operation
Recommended fluid: DOT 3 or 4Rear brake:Type:Drum brake
Operation: Right foot operationFront suspension:Type:Telescopic fork Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 100.0 mm (3.94 in)
Rear suspension:Type:Swingarm (monocross)
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
90.0 mm (3.54 in)Electrical system:Ignition system:DC. CDI
Charging system:
AC magnetoBattery:Model:GM5Z-3B/YB 5L-B
Voltage, capacity:
12 V, 5.0 AhHeadlight:Bulb type:Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 32 W/32.0 W × 1
Tail/brake light: 12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light: 12 V, 10.0 W × 2
U5YPE0E0.book Page 2 Wednesday, February 23, 2005 4:22 PM

INDEXAAir filter element, cleaning..................... 6-13BBattery................................................... 6-28
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever .............................................. 3-4
Brake lever free play, checking ............. 6-19
Brake lever, lubricating ......................... 6-25
Brake pads and shoes, checking .......... 6-20
Brake pedal ............................................. 3-5
Brake pedal free play, adjusting............ 6-19
Brake pedal, lubricating ........................ 6-25CCables, checking and lubricating .......... 6-24
Carburetor, adjusting ............................ 6-14
Care ........................................................ 7-1
Catalytic converter .................................. 3-6
Centerstand and sidestand,
checking and lubricating ..................... 6-25
Coolant.................................................. 6-11
Coolant temperature warning light .......... 3-2
Cowlings and panel, removing and
installing................................................ 6-5DDimmer switch ........................................ 3-4
Drive chain, cleaning and lubricating .... 6-23
Drive chain slack ................................... 6-22EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-15
Engine oil and oil filter element ............... 6-9
Engine serial number .............................. 9-2
Engine, starting a warm .......................... 5-2
FFront fork, checking .............................. 6-26
Fuel......................................................... 3-6
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-3
Fuel tank cap .......................................... 3-5
Fuse, replacing ..................................... 6-29GGear position indicator lights .................. 3-2
General note ........................................... 5-6HHandlebar switches ................................ 3-3
Headlight bulb, replacing ...................... 6-30
Helmet holders ....................................... 3-8
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................ 9-1
Indicator and warning lights .................... 3-2KKey identification number ....................... 9-1
Kickstarter............................................... 3-7MMain switch/steering lock........................ 3-1NNeutral indicator light .............................. 3-2PParking ................................................... 5-5
Part locations .......................................... 2-1
Periodic maintenance and
lubrication chart .................................... 6-2
Pre-operation check list .......................... 4-2RRear brake light switch, adjusting ......... 6-20Rear turn signal light and
tail/brake light...................................... 6-31
SSafety information ................................... 1-1
Seat ......................................................... 3-7
Shifting .................................................... 5-2
Shift pedal ............................................... 3-4
Sidestand ................................................ 3-9
Spark plug, checking ............................... 6-7
Specifications .......................................... 8-1
Speedometer unit .................................... 3-3
Starter (choke) lever................................ 3-7
Starting and warming up a
cold engine ........................................... 5-1
Start switch.............................................. 3-4
Steering, checking................................. 6-27
Storage.................................................... 7-3
Storage compartment.............................. 3-8
Swingarm pivots, lubricating ................. 6-26TThrottle cable free play, adjusting ......... 6-15
Throttle grip and cable, checking and
lubricating ........................................... 6-24
Tires ...................................................... 6-16
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-35
Troubleshooting charts.......................... 6-36
Turn signal indicator light ........................ 3-2
Turn signal light bulb (front) or
auxiliary light bulb, replacing............... 6-31
Turn signal switch ................................... 3-4VValve clearance..................................... 6-16
Vehicle identification number .................. 9-1
U5YPE0E0.book Page 1 Wednesday, February 23, 2005 4:22 PM