battery YAMAHA TDR 125 2000 Owners Manual

PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit ...................................................................6-1
Periodic maintenance and lubrication ....................6-3
Cowling and panel removal and installation...........6-6
Cowling A, B ..........................................................6-7
Panel A ..................................................................6-7
Spark plug inspection.............................................6-8
Transmission oil .....................................................6-9
Cooling system ....................................................6-10
Changing the coolant ...........................................6-11
Air filter .................................................................6-13
Carburetor adjustment .........................................6-15
Idle speed adjustment ..........................................6-15
Throttle cable free play adjustment ......................6-16
Tires .....................................................................6-17
Wheels .................................................................6-19
Clutch lever free play adjustment.........................6-19
Front brake lever free play adjustment ................6-20
Rear brake pedal height adjustment ....................6-20
Brake light switch adjustment ..............................6-21
Checking the front and rear brake pads...............6-21
Inspecting the brake fluid level.............................6-22
Brake fluid replacement .......................................6-23
Drive chain slack check .......................................6-23
Drive chain slack adjustment ...............................6-24Drive chain lubrication............................................6-25
Cable inspection and lubrication ............................6-25
Throttle cable and grip lubrication ..........................6-26
Autolube pump adjustment ....................................6-26
Brake and shift pedal lubrication ............................6-26
Brake and clutch lever lubrication ..........................6-27
Sidestand lubrication..............................................6-27
Rear suspension lubrication...................................6-27
Front fork inspection ..............................................6-28
Steering inspection ................................................6-28
Wheel bearings ......................................................6-29
Battery....................................................................6-29
Fuse replacement ..................................................6-30
Headlight bulb replacement ...................................6-31
Taillight bulb replacement ......................................6-32
Turn signal light bulb replacement .........................6-32
Front wheel removal ..............................................6-33
Front wheel installation ..........................................6-34
Rear wheel removal ...............................................6-34
Rear wheel installation ...........................................6-35
Troubleshooting .....................................................6-36
Troubleshooting chart ............................................6-37
6
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6-29
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
5
6
7
8
9
EAU01144Wheel bearings
If there is play in the front or rear
wheel hub or if the wheel does not
turn smoothly, have a Yamaha dealer
inspect the wheel bearings.
EAU00800Battery
This motorcycle is equipped with a
sealed-type battery. Therefore it is
not necessary to check the elec-
trolyte or fill the battery with distilled
water.
8 8
If the battery seems to have dis-
charged, consult a Yamaha deal-
er.
8 8
If the motorcycle is equipped
with optional electrical acces-
sories, the battery tends to dis-
charge more quickly, so be sure
to recharge it periodically.
EC000101
cC
Never try to remove the sealing
caps of the battery cells. The bat-
tery will be damaged.
EW000116
w
Battery electrolyte is poisonous
and dangerous, causing severe
burns, etc. It contains sulfuric
acid. Avoid contact with skin, eyes
or clothing.
ANTIDOTE:
8 8
EXTERNAL: Flush with water.
8 8
INTERNAL: Drink large quanti-
ties of water or milk. Follow
with milk of magnesia, beaten
egg, or vegetable oil. Call a
physician immediately.
8 8
EYES: Flush with water for 15
minutes and get prompt med-
ical attention.
Batteries produce explosive
gases. Keep sparks, flame, ciga-
rettes etc., away. Ventilate when
charging or using in an enclosed
space. Always shield your eyes
when working near batteries.
KEEP OUT OF REACH OF CHIL-
DREN.
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6-30
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
5
6
7
8
9 Battery storage
When the motorcycle is not used for
a month or longer, remove the bat-
tery, fully charge it and store it in a
cool, dry place.
EC000102
cC
8
8
Completely recharge the bat-
tery before storing. Storing a
discharged battery can cause
permanent battery damage.
8 8
Use a battery charger
designed for a sealed-type
(MF) battery. Using a conven-
tional battery charger will
cause battery damage. If you
do not have a sealed-type bat-
tery charger, contact your
Yamaha dealer.
8 8
Always make sure the connec-
tions are correct when rein-
stalling the battery.
1
2
EAU00806Fuse replacement
The fuse box is located under the
seat.
If the fuse is blown, turn off the main
switch and the switch of the circuit in
question. Install a new fuse of speci-
fied amperage. Turn on the switches
and see if the electrical device oper-
ates. If the fuse immediately blows
again, consult a Yamaha dealer.
1. Main fuse
2. Spare fuse
EC000103
cC
Do not use fuses of higher amper-
age rating than those recommend-
ed. Substitution of a fuse of
improper rating can cause exten-
sive electrical system damage and
possibly a fire.
Specified fuse:
20A
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6-37
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
5
6
7
8
9
EAU01581Troubleshooting chartEW000125
w
Never check the fuel system while smoking or in the vicinity of an open flame.
1. Fuel
2. Compression
3. Ignition
4. Battery
Use electric starter.
Remove spark
There is compression.
Go to ignition check.
No compression.
Ask a Yamaha dealer to inspect.
Wet.
Dry.Wipe clean with dry cloth and correct
Open throttle half-way and start
Ask a Yamaha dealer to inspect.
Check if there is fuel
Enough fuel.
No fuel.Go to compression check.
Supply fuel.
in the fuel tank.
electrodes. plug and check
Engine doesn’t start, go to battery
check. the engine. spark gap or replace spark plug.
Engine turns over
Engine turns overBattery good.
Check connections or
quickly.
slowly. recharge.Engine doesn’t start, ask aYamaha dealer to inspect.
Engine doesn’t start, go to compression check.
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1
2
3
4
5
6
7
8
9
7-5
6. Lubricate all control cables and
the pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
7. Check and, if necessary, correct
the tire air pressure, then raise
the motorcycle so that both of its
wheels are off the ground.
Alternatively, turn the wheels a
little every month in order to pre-
vent the tires from becoming
degraded in one spot.
8. Cover up the muffler outlet with a
plastic bag to prevent moisture
from entering.9. Remove the battery and fully
charge it. Store it in a cool, dry
place and recharge it once a
month. Do not store the battery
in an excessively cold or warm
place (less than 0°C or more
than 30°C). For more informa-
tion, see “Battery storage” in the
chapter “PERIODIC MAINTE-
NANCE AND MINOR
REPAIRS”.
NOTE:
Make any necessary repairs before
storing the motorcycle.
MOTORCYCLE CARE AND STORAGE
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SPECIFICATIONS
1
2
3
4
5
6
7
8
9
Wheels
Front
Type Cast wheel
Size 18 ´MT2.15
Rear
Type Cast wheel
Size 17 ´MT2.50
Brakes
Front
Type Single disc brake
Operation Right hand operation
Fluid DOT 3 or DOT 4
Rear
Type Single disc brake
Operation Right foot operation
Fluid DOT 4
Suspension
Front
Type Telescopic fork
Rear
Type Swingarm (Monocross)Shock absorber
Front
Type Coil spring/oil damper
Rear
Type Coil-gas spring/oil damper
Wheel travel
Front 180 mm
Rear 180 mm
Electrical
Ignition system C.D.I.
Charging system
Type C.D.I. magneto
Standard output 14 V, 12A @5,000 r/min
Battery
Type YTX5L-BS
Voltage, capacity 12 V, 4 AH
Headlight bulb typeHalogen bulb
Bulb voltage, wattage ´quantity
Headlight 12 V, 60/55W ´2
12 V, 35/35W ´2 (GB, IRL only)
8-3
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INDEX
Engine stop switch ..................................3-7
Engine temperature gauge ......................3-5
F
Front brake lever .....................................3-8
Front brake lever free play
adjustment ..........................................6-20
Front fork inspection ..............................6-28
Front wheel installation..........................6-34
Front wheel removal ..............................6-33
Fuel .......................................................3-10
Fuel cock ...............................................3-12
Fuel tank cap ...........................................3-9
Fuse replacement..................................6-30
H
Handlebar switches .................................3-5
Dimmer switch ......................................3-5
Engine stop switch ................................3-7
Headlight beam variation ......................3-6
Horn switch ...........................................3-5
Lights switch .........................................3-5
Start switch ...........................................3-7
Turn signal switch .................................3-5
Headlight beam variation.........................3-6
Headlight bulb replacement...................6-31
Helmet holder ........................................3-14
High beam indicator light .........................3-2
Horn switch..............................................3-5
How to use the conversion table .............8-5
I
Identification number records ..................9-1
Idle speed adjustment ...........................6-15
Indicator lights .........................................3-2
High beam indicator light ......................3-2Neutral indicator light ............................3-2
Oil level indicator light ...........................3-2
Turn indicator light ................................3-2
Inspecting the brake fluid level ..............6-22
K
Key identification number ........................9-1
L
Lights switch ............................................3-5
Left view ..................................................2-1
M
Main switch/Steering lock ........................3-1
Model lavel ..............................................9-2
N
Neutral indicator light...............................3-2
Note on handling of the Yamaha
Energy Induction System (Y.E.I.S.) ....3-15
O
Oil level indicator circuit check ................3-3
Oil level indicator light .............................3-2
P
Panel A ....................................................6-7
Parking ....................................................5-6
Periodic maintenance and
lubrication .............................................6-3
Pre-operation check list ...........................4-1
R
Rear brake pedal .....................................3-9
Rear brake pedal height adjustment .....6-20
Rear shock absorber adjustment ..........3-14
Rear suspension lubrication ..................6-27
Rear wheel installation ..........................6-35
Rear wheel removal ..............................6-34A
Air filter ..................................................6-13
Autolube pump adjustment....................6-26
B
Battery ...................................................6-29
Brake and clutch lever lubrication .........6-27
Brake and shift pedal lubrication ...........6-26
Brake fluid replacement.........................6-23
Brake light switch adjustment ................6-21
C
Cable inspection and lubrication ...........6-25
Carburetor adjustment...........................6-15
Care.........................................................7-1
Catalyzer
(for Switzerland and Austria) ..............3-11
Checking the front and rear brake
pads ....................................................6-21
Clutch lever .............................................3-8
Clutch lever free play adjustment ..........6-19
Controls/Instruments ...............................2-3
Cooling system ......................................6-11
Cowling A, B ............................................6-7
Cowling and panel removal and
installation .............................................6-6
D
Description ..............................................2-1
Dimmer switch .........................................3-5
Drive chain lubrication ...........................6-25
Drive chain slack adjustment.................6-24
Drive chain slack check .........................6-23
E
Engine break-in .......................................5-5
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