YAMAHA TENERE 700 RALLY EDITION 2021 Repair Manual

Periodic maintenance an d a djustment
6-10
6
Before installing a spark plug, the
spark plug gap should be measured
with a wire thickness gauge and, if
necessary, adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the spark
plug threads.
TIPIf a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4–
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.NOTICE
ECA10841
Do not use any tools to remove or in-
stall the spark plu
g cap, otherwise
the i gnition coil coupler may get
d amag ed . The spark plu g cap may
b e difficult to remove because the
ru bber seal on the en d of the cap fits
ti g htly. To remove the spark plu g
cap, simply twist it back an d forth
while pullin g it out; to install it, twist
it back an d forth while pushin g it in.
EAU36113
CanisterThis model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following:
 Check each hose connection.
 Check each hose and canister for
cracks or damage. Replace if
damaged.
 Make sure that the canister
breather is not blocked, and if
necessary, clean it.
Specifie d spark plu g:
NGK/LMAR8A-91. Spark plug gapSpark plu g g ap:
0.8–0.9 mm (0.031–0.035 in)
Ti ghtenin g torque:
Spark plug: 13 N·m (1.3 kgf·m, 9.6 lb·ft)
ZAUM1386
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Periodic maintenance an d a djustment
6-11
6
EAUM4152
En gine oil an d oil filter car-
tri dgeThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance chart.
To check the en gine oil level
1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes for the oil level to settle for an accurate reading,
and then check the oil level
through the engine oil level check
window. 4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the maximum level mark.
TIPCheck the O-ring for damage, and re-
place it if necessary.
To chan ge the en gine oil (an d re-
place the filter) 1. Place the vehicle on a level surfa- ce.
2. Remove cowling A. (See page 6-9.)
3. Start the engine, warm it up for several minutes, and then turn it
off.
4. Place an oil pan under the engine to collect the used oil.
5. Remove the engine oil filler cap, the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
1. Engine oil filler cap
2. Engine oil level check window
3. Maximum level mark
4. Minimum level mark3
4
2
1
1. Engine oil filler cap
2. O-ring
21
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Periodic maintenance an d a djustment
6-12
6
TIPSkip steps 6–8 if the oil filter cartridge
is not being replaced.6. Remove the oil filter cartridge with
an oil filter wrench.
TIPAn oil filter wrench is available at a
Yamaha dealer.7. Apply a thin coat of clean engineoil to the O-ring of the new oil filter
cartridge.TIPMake sure that the O-ring is properly
seated.8. Install the new oil filter cartridgewith an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench. 9. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
10. Refill with the specified amount of the recommended engine oil.
1. Engine oil drain bolt
2. Gasket
1. Oil filter cartridge
2. Oil filter wrench
12
1
2
1. O-ring
1. Torque wrench
Tightenin g torque:
Oil filter cartridge: 17 N·m (1.7 kgf·m, 13 lb·ft)
Ti ghtenin g torque:
Engine oil drain bolt:
43 N·m (4.3 kgf·m, 32 lb·ft)
1
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Periodic maintenance an d a djustment
6-13
6
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11621
 In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a d iesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition, do not use oils la beled
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.
11. Check the O-ring for damage, and replace it if necessary.
12. Install and tighten the engine oil filler cap.
13. Install the cowling A.
14. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.TIPAfter the engine is started, the engine
oil pressure warning light should go off.
NOTICE
ECA20860
If the oil pressure warnin g lig ht flick-
ers or remains on even if the oil level
is correct, imme diately turn the en-
g ine off an d have a Yamaha d ealer
check the vehicle.15. Turn the engine off, wait a few mi- nutes for the oil level to settle for
an accurate reading, and then
check the oil level and correct it if
necessary.
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Without oil filter cartridge replace-
ment:2.30 L (2.43 US qt, 2.02 Imp.qt)
With oil filter cartridge replacement:
2.60 L (2.75 US qt, 2.29 Imp.qt)
1. Engine oil filler cap
2. O-ring
21
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Periodic maintenance an d a djustment
6-14
6
EAU85450
Why Yamalu beYAMALUBE oil is a Genuine YAMAHA
Part born of the engineers’ passion
and belief that engine oil is an impor-
tant liquid engine component. We form
teams of specialists in the fields of me-
chanical engineering, chemistry, elec-
tronics and track testing, and have
them develop the engine together with
the oil it will use. Yamalube oils take full
advantage of the base oil’s qualities
and blend in the ideal balance of addi-
tives to make sure the final oil clears
our performance standards. Thus,
Yamalube mineral, semisynthetic and synthetic oils have their own distinct
characters and value. Yamaha’s expe-
rience gained over many years of re-
search and development into oil since
the 1960’s helps make Yamalube the
best choice for your Yamaha engine.
EAUS1203
CoolantThe coolant level should be checked
regularly. In addition, the coolant must
be changed at the intervals specified in
the periodic maintenance chart.TIPIf genuine Yamaha coolant is not avail-
able, use an ethylene glycol antifreeze
containing corrosion inhibitors for alu-
minum engines and mix with distilled
water at a 1:1 ratio.
EAU20097
To check the coolant level
Since the coolant level varies with en-
gine temperature, check when the en-
gine is cold. 1. Park the vehicle on a level surface. 2. With the vehicle in an upright posi-
tion, look at the coolant level in the
reservoir.
3. If the coolant is at or below the mi- nimum level mark, remove the
coolant reservoir cap. WARNING!
Remove only the coolant reser-
voir cap. Never attempt to re-
move the ra diator cap when the
en gine is hot.
[EWA15162]
Recommen ded coolant:
YAMALUBE coolant
Coolant quantity: Coolant reservoir (max level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.60 L (1.69 US qt, 1.41 Imp.qt)
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
L F
231
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Periodic maintenance an d a djustment
6-15
6 4. Add coolant to the maximum level
mark. NOTICE: If coolant is not
availa ble, use distille d water or
soft tap water instea d. Do not
use har d water or salt water
since it is harmful to the en gine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possi ble, other-
wise the coolin g system will not
b e protecte d a gainst frost an d
corrosion. If water has been
a dde d to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possi ble, otherwise the
effectiveness of the coolant will
b e re duce d.
[ECA10473]
5. Install the coolant reservoir cap.
EAU33032
Chan gin g the coolant
The coolant must be changed at the in-
tervals specified in the periodic main-
tenance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove the ra diator cap when the en gine is
hot.
[EWA10382] EAUM4270
Replacin
g the air filter ele-
ment an d cleanin g the check
hoseThe air filter element must be replaced
at the intervals specified in the periodic
maintenance chart. Replace the air fil-
ter element more frequently if you often
ride the rain or dusty areas. In addition,
the air filter check hose should be fre-
quently checked and cleaned if neces-
sary.
To replace the air filter element
1. Remove the seat. (See page 3-20.)
2. Remove the air filter case cover by removing the screws, remove the
screw securing the air filter ele-
ment and then pull it out.
1. Coolant reservoir cap
1
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Periodic maintenance an d a djustment
6-16
6
3. Check the air filter for damage or dirt and replace it if necessary.
NOTICE
ECA21220
The air filter element must be
replaced at the intervals speci-
fie d in the perio dic maintenance
chart.
 The air filter element shoul d b e
replaced more frequently if you
often ri de in the rain or dusty ar-
eas.
 The air filter cannot be cleaned
b y blowin g it with compresse d
air. It must be replace d.4. Insert the air filter element into the
air filter case and secure it with the
screw. NOTICE: Make sure that
the air filter element is properly seated
in the air filter case. The
en gine shoul d never b e operat-
e d without the air filter element
installe d, otherwise the pis-
ton(s) an d/or cylin der(s) may
b ecome excessively worn.
[ECA10482]
5. Install the air filter case cover by
installing the screws.
6. Install the seat.
To clean the air filter check hose 1. Remove the air filter check hose under the air filter case.
2. Remove the hose, clean it, and then install it in its original position.
1. Air filter case cover
2. Screw
1. Screw
2. Air filter element
1
212
1. Air filter element
1
1. Air filter check hose
1
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Periodic maintenance an d a djustment
6-17
6
EAU21386
Checkin g the throttle grip free
playMeasure the throttle grip free play as
shown.
Periodically check the throttle grip free
play and, if necessary, have a Yamaha
dealer adjust it.
EAU21403
Valve clearanceThe valves are an important engine
component, and since valve clearance
changes with use, they must be
checked and adjusted at the intervals
specified in the periodic maintenance
chart. Unadjusted valves can result in
improper air-fuel mixture, engine
noise, and eventually engine damage.
To prevent this from occurring, have
your Yamaha dealer check and adjust
the valve clearance at regular intervals.TIPThis service must be performed when
the engine is cold.
EAUM4220
TiresTires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
WARNING
EWA10504
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.  The tire air pressure must be
checked and a djuste d on col d
tires (i.e., when the temperature
of the tires equals the am bient
temperature).
 The tire air pressure must be
a d juste d in accor dance with the
ri din g speed and with the total
1. Throttle grip free playThrottle g rip free play:
3.0–5.0 mm (0.12–0.20 in)
1
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Periodic maintenance an d a djustment
6-18
6
wei
ght of ri der, passen ger, car-
g o, an d accessories approve d
for this mo del.
WARNING
EWA10512
Never overload your vehicle. Opera-
tion of an overloa ded vehicle coul d
cause an acci dent.
Tire inspection
The tires must be checked before each
ride. If the center tread depth reaches
the specified limit, if the tire has a nail
or glass fragments in it, or if the side-
wall is cracked, have a Yamaha dealer
replace the tire immediately.TIPThe tire tread depth limits may differ
from country to country. Always com-
ply with the local regulations.
WARNING
EWA17960
 It is d angerous to ri de with a
worn-out tire. When a tire trea d
d epth reaches the specified lim-
it, have a Yamaha dealer re-
place the tire immed iately.
 The replacement of all wheel
and b rake-relate d parts, inclu d-
in g the tires, shoul d b e left to a
Yamaha dealer, who has the
necessary professional knowl-
e dg e an d experience.
 It is not recommen ded to patch
a puncture d tu be. If unavoi d-
a b le, however, patch the tu be
very carefully an d replace it as
soon as possi ble with a hi gh-
quality pro duct.
 Ride at mo derate spee ds after
chan gin g a tire since the tire
surface must first b e “broken
in” for it to d evelop its optimal
characteristics.Tire information
This model is equipped with tube tires.
Col d tire air pressure:
1 person: Front: 220 kPa (2.20 kgf/cm², 32 psi)
Rear: 250 kPa (2.50 kgf/cm², 36 psi)
2 persons:
Front: 220 kPa (2.20 kgf/cm², 32 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
Off-roa d ri din g:
Front:
200 kPa (2.00 kgf/cm², 29 psi)
Rear: 200 kPa (2.00 kgf/cm², 29 psi)
Maximum loa d:
Veh ic le: 190 kg (419 lb)
The vehicle’s maximum load is the
combined weight of the rider, pas-
senger, cargo, and any accessories.
1. Tire sidewall
2. Tire tread depth
Minimum tire trea d d epth (front an d
rear): 1.6 mm (0.06 in)
12
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Periodic maintenance an d a djustment
6-19
6 Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of
ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.
WARNING
EWA10462
The front an
d rear tires shoul d b e of
the same make an d d esi gn, other-
wise the han dlin g characteristics of
the vehicle may be different, which
coul d lea d to an acci dent.After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha. The listed optional tire is designed for
more off-road use than the original tire
and the maximum speed rating is dif-
ferent from the original tire.
WARNING
EWAM1060
Never excee
d the tire’s maximum
speed rating. Otherwise the tire may
b e damag ed at hi gh spee d an d
coul d lea d to an acci dent.
Front tire:
Size:
90/90 - 21 M/C 54V M+S
Speed rating:
240 km/h (149 mph)
Manufacturer/model: PIRELLI/SCORPION RALLY STR
A
Rear tire: Size:
150/70 R18 M/C 70V M+S
Speed rating: 240 km/h (149 mph)
Manufacturer/model: PIRELLI/SCORPION RALLY STR
Optional tire
Front tire:Size:90/90 – 21 M/C 54R M+S
Speed rating: 170 km/h (105 mph)
Manufacturer/model:
MICHELIN/ANAKEE WILD
Rear tire: Size:
150/70 R18 M/C 70R M+S
Speed rating: 170 km/h (105 mph)
Manufacturer/model: MICHELIN/ANAKEE WILD
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