key YAMAHA TMAX 2003 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2003, Model line: TMAX, Model: YAMAHA TMAX 2003Pages: 104, PDF Size: 1.67 MB
Page 4 of 104

EAU00005
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY
IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death
to the scooter operator, a bystander, or a person inspecting or repairing the
scooter.
A CAUTION indicates special precautions that must be taken to avoid damage
to the scooter.
A NOTE provides key information to make procedures easier or clearer.
Q
w
cC
NOTE:
NOTE:
8This manual should be considered a permanent part of this scooter and should remain with it
even if the scooter is subsequently sold.
8Yamaha continually seeks advancements in product design and quality. Therefore, while this
manual contains the most current product information available at the time of printing, there
may be minor discrepancies between your scooter and this manual. If you have any ques-
tions concerning this manual, please consult your Yamaha dealer.
5GJ-28199-E2 9/9/02 9:15 AM Page 2
Page 18 of 104

3-1
EAU00029
Main switch/steering lockMain switch/steering lock
The main switch/steering lock con-
trols the ignition and lighting systems,
and is used to lock the steering. The
various positions are described
below.
EAU04580
ON
All electrical circuits are supplied with
power; the meter lighting, taillight,
license plate light and auxiliary light
come on, and the engine can be
started. The key cannot be removed.
EAU00027
INSTRUMENT AND CONTROL FUNCTIONS
3IGNITIONP
LOCK
ON
OFF
OPEN
PUSH
PUSH
NOTE:
The headlight comes on automatical-
ly when the engine is started and
stays on until the key is turned to
“OFF” or the sidestand is moved
down.
EAU00038
OFF
All electrical systems are off. The key
can be removed.
EAU00040
LOCK
The steering is locked, and all electri-
cal systems are off. The key can be
removed.
To lock the steering
1. Turn the handlebars all the way
to the left.
2. Push the key in from the “OFF”
position, and then turn it to
“LOCK” while still pushing it.
3. Remove the key.To unlock the steering
Push the key in, and then turn it to
“OFF” while still pushing it.
EW000016
w
Never turn the key to “OFF” or
“LOCK” while the scooter is mov-
ing, otherwise the electrical sys-
tems will be switched off, which
may result in loss of control or an
accident. Make sure that the scoot-
er is stopped before turning the
key to “OFF” or “LOCK”.
5GJ-28199-E2 9/9/02 9:15 AM Page 16
Page 19 of 104

3-2
INSTRUMENT AND CONTROL FUNCTIONS
3
EAU03733.(Parking)
The steering is locked, and the tail-
light, license light and auxiliary light
are on, but all other electrical sys-
tems are off. The key can be
removed.
To turn the main switch to “
.”:
1. Turn the key to “LOCK”.
2. Slightly turn the key counter-
clockwise until it stops.
3. While still turning the key coun-
terclockwise, push it in until it
snaps into place.
ECA00043
cC
Do not use the parking position for
an extended length of time, other-
wise the battery may discharge.
If the engine oil is changed before the
oil change indicator light comes on
(i.e. before the periodic oil change
interval has been reached), the indi-
cator light must be reset after the oil
change for the next periodic oil
change to be indicated at the correct
time. (See page 6-15 for the resetting
procedure.)
The electrical circuit of the indicator
light can be checked according to the
following procedure.
1. Set the engine stop switch to “#”
and turn the key to “ON”.
2. Check that the indicator comes
on for a few seconds and then
goes off.
3. If the indicator light does not
come on, have a Yamaha dealer
check the electrical circuit.
EAU00056
Indicator lightsIndicator lights
EAU03797
Oil change indicator light “7”Oil change indicator light
This indicator light comes on at the
initial 1,000 km, then at 5,000 km and
every 5,000 km thereafter to indicate
that the engine oil should be
changed.
After changing the engine oil, reset
the oil change indicator light. (See
page 6-15 for the resetting proce-
dure.)
1234
1. Oil change indicator light “7”
2. V-belt replacement indicator light “V-BELT”
3. High beam indicator light “&”
4. Turn signal indicator lights “4” and “6”
5GJ-28199-E2 9/9/02 9:15 AM Page 17
Page 20 of 104

3-3
NOTE:
The oil change indicator light may
flash when the engine is revved with
the scooter on the centerstand, but
this does not indicate a malfunction.
INSTRUMENT AND CONTROL FUNCTIONS
3
EAU04424
V-belt replacement indicator light
“V-BELT”
V-belt replacement indicator light
This indicator light comes on every
20,000 km when the V-belt needs to
be replaced.
The electrical circuit of the indicator
light can be checked according to the
following procedure.
1. Turn the key to “ON” and make
sure that the engine stop switch
is set to “#”.
2. If the indicator light does not
come on, have a Yamaha dealer
check the electrical circuit.
1234
1. Oil change indicator light “7”
2. V-belt replacement indicator light “V-BELT”
3. High beam indicator light “&”
4. Turn signal indicator lights “4” and “6”
EAU00063
High beam indicator light “&”High beam indicator light
This indicator light comes on when
the high beam of the headlight is
switched on.
EAU04121
Turn signal indicator lights “4”
and “6”
Turn signal indicator lights
The corresponding indicator light
flashes when the turn signal switch is
pushed to the left or right.
5GJ-28199-E2 9/9/02 9:15 AM Page 18
Page 24 of 104

3-7
EAU03889
Turn signal switch “4/6”Turn signal switch
To signal a right-hand turn, push this
switch to “6”. To signal a left-hand
turn, push this switch to “4”. When
released, the switch returns to the
center position. To cancel the turn
signal lights, push the switch in after
it has returned to the center position.
EAU00129
Horn switch “*”Horn switch
Press this switch to sound the horn.
INSTRUMENT AND CONTROL FUNCTIONS
3
1
2
3
4
1. Pass switch “PASS”
2. Dimmer switch “&/%”
3. Turn signal switch “4/6”
4. Horn switch “*”
EAU03890
Engine stop switch “#/$”Engine stop switch
Set this switch to “#” before starting
the engine. Set this switch to “$” to
stop the engine in case of an emer-
gency, such as when the scooter
overturns or when the throttle cable is
stuck.
1
2
3
1. Engine stop switch “#/$”
2. Hazard switch “0”
3. Start switch “,”
EAU03826
Hazard switch “0”Hazard switch
With the key in the “ON” or “.” posi-
tion, use this switch to turn on the
hazard light (simultaneous flashing of
all turn signal lights).
The hazard light is used in case of an
emergency or to warn other drivers
when your scooter is stopped where
it might be a traffic hazard.
EC000006
cC
Do not use the hazard light for an
extended length of time, otherwise
the battery may discharge.
EAU03801
Start switch “,”Start switch
With the sidestand up, push this
switch while applying the front or rear
brake to crank the engine with the
starter.
EC000005
cC
See page 5-1 for starting instruc-
tions prior to starting the engine.
5GJ-28199-E2 9/9/02 9:15 AM Page 22
Page 26 of 104

3-9
EAU03882
Front brake leverBrake lever, front
The front brake lever is located on
the right handlebar grip. To apply the
front brake, pull this lever toward the
handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS
3
1
1. Front brake lever
EAU00163
Rear brake leverBrake lever, rear
The rear brake lever is located on the
left handlebar grip. To apply the rear
brake, pull this lever toward the han-
dlebar grip.
1
1. Rear brake lever
EAU03881
Fuel tank capFuel tank cap
To remove the fuel tank cap
1. Open the lid by pulling the lever
up.
2. Insert the key into the lock and
turn it clockwise. The lock will be
released and the fuel tank cap
can be removed.
1
1. Lid
5GJ-28199-E2 9/9/02 9:15 AM Page 24
Page 27 of 104

3-10
INSTRUMENT AND CONTROL FUNCTIONS
3
To install the fuel tank cap
1. Align the match marks, insert the
fuel tank cap into the tank open-
ing, and then push down on the
cap.
2. Turn the key counterclockwise to
the original position, and then
remove it.
3. Close the lid.
EWA00047
w
Make sure that the fuel tank cap is
properly installed and locked in
place before riding the scooter.
1
1. Match marks
EAU00185
cC
Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted sur-
faces or plastic parts.
EAU03753
FuelFuel
Make sure that there is sufficient fuel
in the tank. Fill the fuel tank to the
bottom of the filler tube as shown.
EW000130
w
8 8
Do not overfill the fuel tank,
otherwise it may overflow
when the fuel warms up and
expands.
8 8
Avoid spilling fuel on the hot
engine.
21
1. Fuel tank filler tube
2. Fuel level
5GJ-28199-E2 9/9/02 9:15 AM Page 25
Page 28 of 104

3-11
EAU04284
ECA00104
cC
Use only unleaded gasoline. The
use of leaded gasoline will cause
severe damage to internal engine
parts, such as the valves and pis-
ton rings, as well as to the exhaust
system.
INSTRUMENT AND CONTROL FUNCTIONS
3Your Yamaha engine has been
designed to use regular unleaded
gasoline with a research octane num-
ber of 91 or higher. If knocking (or
pinging) occurs, use a gasoline of a
different brand or premium unleaded
fuel. Use of unleaded fuel will extend
spark plug life and reduce mainte-
nance costs.
EAU03802
Seat
Seat
To open the seat
1. Place the scooter on the center-
stand.
2. Insert the key into the main
switch, and then turn it counter-
clockwise.
NOTE:
Do not push inward when turning the
key.
3. Fold the seat up.
IGNITIONP
LOCK
ON
OFF
OPEN
PUSH
PUSH
a
a. Open.
Recommended fuel:
REGULAR UNLEADED
GASOLINE ONLY
Fuel tank capacity:
Total amount:
14 L
5GJ-28199-E2 9/9/02 9:15 AM Page 26
Page 29 of 104

3-12
INSTRUMENT AND CONTROL FUNCTIONS
3 To close the seat
1. Fold the seat down, and then
push it down to lock it in place.
2. Remove the key from the main
switch if the scooter will be left
unattended.NOTE:
Make sure that the seat is properly
secured before riding.
1. Open the seat. (See page 3-11
for seat opening and closing pro-
cedures.)
2. Remove the backrest bolts.
3. Slide the backrest forward or
backward to the desired position.
4. Install and securely tighten the
backrest bolts.
5. Close the seat.
1
2
1. Rider backrest
2. Bolt (×2)EAU03880
Adjusting the rider backrestRider backrest, adjusting
The rider backrest can be adjusted to
the three different positions shown.
Adjust the backrest as follows.
1
1. Rider backrest
5GJ-28199-E2 9/9/02 9:15 AM Page 27
Page 33 of 104

3-16
INSTRUMENT AND CONTROL FUNCTIONS
3
The sidestand switch may be defective.
The scooter should not be ridden until
checked by a Yamaha dealer.YES NO
With the engine turned off:
1. Move the sidestand down.
2. Make sure that the engine stop switch is set to “#”.
3. Turn the key to “ON”.
4. Keep the front or rear brake applied.
5. Push the start switch.
Does the engine start?
The brake switch may be defective.
The scooter should not be ridden until
checked by a Yamaha dealer.
With the engine still off:
6. Move the sidestand up.
7. Keep the front or rear brake applied.
8. Push the start switch.
Does the engine start?
With the engine still running:
9. Move the sidestand down.
Does the engine stall?
The sidestand switch may be defective.
The scooter should not be ridden until
checked by a Yamaha dealer.
NOTE:
This check is most reliable if performed with
a warmed-up engine.
YES NO
The system is OK. The scooter can be ridden.
YES NO
5GJ-28199-E2 9/9/02 9:15 AM Page 31