ABS YAMAHA TMAX 2013 Owners Manual

TABLE OF CONTENTS SAFETY INFORMATION ................. 1-1
Further safe-riding points ................ 1-5
DESCRIPTION .................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Immobilizer system .... ..................... 3-1
Main switch/steering lock ................ 3-2
Indicator lights and warning lights ............................................ 3-3
Speedometer .................................. 3-5
Tachometer .................................... 3-5
Multi-function display ...................... 3-5
Anti-theft alarm (opti onal) ............. 3-12
Handlebar switches ...................... 3-12
Front brake lever .......................... 3-14
Rear brake lever ........................... 3-14
Rear brake lock lever .................... 3-15
ABS (for ABS models) . ................. 3-16
Fuel tank cap ................................ 3-17
Fuel ............................................... 3-18
Catalytic converter ........................ 3-19
Seat .............................................. 3-20
Adjusting the rider backrest .......... 3-20
Helmet holder ............................... 3-21
Storage compartments ................. 3-22
Windshield .................................... 3-24 Rear view mirrors ......................... 3-25
Shock absorber assembly ............ 3-26
Sidestand ..................................... 3-26
Ignition circuit cut-o
ff system ........ 3-27
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-3
Braking ........................................... 5-3
Tips for reducing fuel consumption ............................... 5-4
Engine break-in .............................. 5-4
Parking ........................................... 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing panels ..... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge ... 6-11
Coolant ......................................... 6-14
Replacing the air filter element ..... 6-15 Adjusting the engine idling
speed ........... ............................ .. 6-16
Checking the throttle grip free play ............................................ 6-17
Valve clearance ............................ 6-17
Tires .............................................. 6-17
Cast wheels .................................. 6-19
Checking the front and rear brake
lever free play ............................ 6-20
Adjusting the rear brake lock cable .......................................... 6-21
Checking the rear brake lock ........ 6-21
Checking the front and rear brake pads ........................................... 6-22
Checking the brake fluid level ....... 6-23
Changing the brake fluid ............... 6-24
Drive belt slack ............................. 6-24
Checking and lubricating the cables ........................................ 6-24
Checking and lubricating the
throttle grip and cable ................ 6-25
Lubricating the front and rear brake levers ............................... 6-25
Checking and lubricating the centerstand and sidestand ........ 6-26
Checking the front fork .................. 6-26
Checking the steering ................... 6-27
Checking the wheel bearings ........ 6-27
Battery .......................................... 6-28
Replacing the fuses ...................... 6-30
Replacing the headlight bulb ........ 6-32
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INSTRUMENT AND CONTROL FUNCTIONS
3-3
1
23
4
5
6
7
8
9the left.
2. Push the key in from the “OFF” po- sition, and then turn it to “LOCK”
while still pushing it.
3. Remove the key.
To unlock the steering
Push the key in, and then turn it to
“OFF” while still pushing it.
EAU34341
(Parking)
The steering is locked, and the taillight,
license plate light and auxiliary light are
on. The hazard lights and turn signal
lights can be turned on, but all other
electrical systems are off. The key can
be removed.
The steering must be locked before the
key can be turned to “ ”.NOTICE
ECA11020
Do not use the parking position for
an extended length of time, other-wise the battery may discharge.
EAU49392
Indicator lights and warning
lights
EAU11030
Turn signal indicator lights “ ” and
“”
The corresponding indicator light flash-
es when the turn signal switch is
pushed to the left or right.
EAU11080
High beam indicator light “ ”
This indicator light comes on when the high beam of the headlight is switched
on.
EAU43023
Engine trouble warning light “ ”
This warning light comes on if an elec-
trical circuit monitoring the engine is not
working correctly. If this occurs, have a
Yamaha dealer check the self-diagno-
sis system.
The electrical circui
t of the warning light
can be checked by turning the key to
“ON”. The warning light should come
on for a few seconds, and then go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.TIPThis warning light will come on when
the key is turned to “ON” and the start
switch is pushed, but this does not indi-cate a malfunction.
EAU53990
ABS warning light “ ” (for ABS
models)
In normal operation, the ABS warning
1. Turn signal indicator lights “ ” and “ ”
2. High beam indicator light “ ”
3. Anti-lock Brake System (ABS) warning light “ ” (for ABS models)
4. Engine trouble warning light “ ”
5. Immobilizer system indicator light
1
541
1
2
3
ABS
ABS
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INSTRUMENT AND CONTROL FUNCTIONS
3-4
234
5
6
7
8
9
light comes on when the key is turned
to “ON”, and goes off after traveling at a
speed of 10 km/h (6 mi/h) or higher.
If the ABS warning light:

does not come on when the key is
turned to “ON”

comes on or flashes while riding

does not go off after traveling at a
speed of 10 km/h (6 mi/h) or higher
The ABS may not work correctly. If any
of the above occurs, have a Yamaha
dealer check the system as soon as
possible. (See page 3-16 for an expla-
nation of the ABS.)WARNING
EWA16040
If the ABS warning light does not go
off after traveling at a speed of 10
km/h (6 mi/h) or higher, or if the
warning light comes on or flashes
while riding, the brake system re-
verts to conventional braking. If ei-
ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-
ble wheel lock during emergency
braking. Have a Yamaha dealer
check the brake system and electri-
cal circuits as soon as possible.TIP
If the start switch is pushed while
the engine is running, the ABS
warning light will come on, but this
is not a malfunction.

The ABS warning light may come
on while accelerating the engine
with the scooter on its centerstand,
but this does not indicate a mal-function.
EAU38624
Immobilizer system indicator light
The electrical circuit of the indicator
light can be checked by turning the key
to “ON”. The indicator light should
come on for a few seconds, and then
go off.
If the indicator light does not come on
initially when the key is turned to “ON”,
or if the indicator light remains on, have
a Yamaha dealer check the electrical
circuit.
When the key is turned to “OFF” and 30
seconds have passed, the indicator
light will start flashing indicating the im-
mobilizer system is enabled. After 24 hours have passed, the indicator light
will stop flashing, however the immobi-
lizer system is still enabled.
The self-diagnosis device also detects
problems in the immobilizer system cir-
cuits. (See page 3-11 for an explana-
tion of the self-diagnosis device.)
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INSTRUMENT AND CONTROL FUNCTIONS
3-13
1
23
4
5
6
7
8
9Right
EAU12360
Pass switch “PASS”
Press this switch to flash the headlight.
EAU12400
Dimmer switch “ / ”
Set this switch to “ ” for the high
beam and to “ ” for the low beam.
EAU12460
Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When re-
leased, the switch returns to the center position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
EAU12500
Horn switch “ ”
Press this switch to sound the horn.
EAU12660
Engine stop switch “ / ”
Set this switch to “ ” before starting
the engine. Set this switch to “ ” to
stop the engine in case of an emergen-
cy, such as when the vehicle overturns
or when the throttle cable is stuck.
EAU12721
Start switch “ ”
With the sidestand up, push this switch
while applying the front or rear brake to
crank the engine with the starter. See
page 5-1 for starting instructions prior
to starting the engine.
EAU44710
The engine trouble warning light and
ABS warning light (A
BS model only) will
come on when the key is turned to “ON”
and the start switch is pushed, but this does not indicate a malfunction.
EAU12733
Hazard switch “ ”
With the key in the “ON” or “ ” posi-
tion, use this switch to turn on the haz-
ard lights (simultaneous
flashing of all
turn signal lights).
The hazard lights are used in case of
an emergency or to warn other drivers
when your vehicle is stopped where it
might be a traffic hazard.NOTICE
ECA10061
Do not use the hazard lights for an
extended length of time with the en-
gine not running, otherwise the bat-tery may discharge.
1. Engine stop switch “ / ”
2. Hazard switch “ ”
3. Start switch “ ”
1
2
3
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INSTRUMENT AND CONTROL FUNCTIONS
3-16
234
5
6
7
8
9
EAU54000
ABS (for ABS models) The Yamaha ABS (Anti-lock Brake
System) features a dual electronic con-
trol system, which acts on the front and
rear brakes independently.
Operate the brakes with ABS as you
would conventional brakes. If the ABS
is activated, a pulsating sensation may
be felt at the brake levers. In this situa-
tion, continue to apply the brakes and
let the ABS work; do not “pump” the
brakes as this will reduce braking effec-
tiveness.
WARNING
EWA16050
Always keep a sufficient distance
from the vehicle ahead to match the
riding speed even with ABS.
The ABS performs best with
long braking distances.

On certain surfaces, such as
rough or gravel roads, the brak-
ing distance may be longer withthe ABS than without.
The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
TIP
The ABS performs a self-diagno-
sis test each time the vehicle first
starts off after the key is turned to
“ON” and the vehicle has traveled
at a speed of 10 km/h (6 mi/h) or
higher. During this test, a “clicking”
noise can be heard from the front
of the vehicle, and if either brake
lever is even slightly applied, a vi-
bration can be felt at the lever, but
these do not indicate a malfunc-
tion.

This ABS has a test mode which
allows the owner to experience the
pulsation at the brake levers when
the ABS is operating. However,
special tools are required, so
please consult your Yamaha deal-er when performing this test.
NOTICE
ECA16120
Keep any type of magnets (including
magnetic pick-up tools, magnetic
screwdrivers, etc.) away from the
front and rear wheel hubs, otherwise
the magnetic rotors equipped in the
wheel hubs may be damaged, result- ing in improper performance of the
ABS system.1. Front wheel hub
1. Rear wheel hub
11
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INSTRUMENT AND CONTROL FUNCTIONS
3-26
234
5
6
7
8
9
EAU46021
Shock absorber assembly
WARNING
EWA10221
This shock absorber assembly con-
tains highly pressurized nitrogen
gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.
Do not tamper with or attempt to
open the cylinder assembly.

Do not subject the shock ab-
sorber assembly to an open
flame or other high heat source.
This may cause the unit to ex-
plode due to excessive gas
pressure.

Do not deform or damage the
cylinder in any way. Cylinder
damage will result in poor
damping performance.

Do not dispose of a damaged or
worn-out shock absorber as-
sembly yourself. Take the shock
absorber assembly to a Yamahadealer for any service.
EAU15305
Sidestand The sidestand is located on the left side
of the frame. Raise the sidestand or
lower it with your foot while holding the
vehicle upright.TIPThe built-in sidestand switch is part of
the ignition circuit cut-off system, which
cuts the ignition in certain situations.
(See the following section for an expla-
nation of the ignition circuit cut-off sys-tem.)
WARNING
EWA10241
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly and have aYamaha dealer repair it if it does not
function properly.
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OPERATION AND IMPORTANT RIDING POINTS
5-2
2
3
456
7
8
9
light, or indicators remains on, see
pages 3-3, 3-5, 3-8, 3-9 or 3-11 for the
corresponding warning light, indica-
tor light or indicator circuit check.
For ABS models:The ABS warning light should come on
when the main switch is turned to “ON”
and then go off after traveling at a
speed of 10 km/h (6 mi/h) or higher.NOTICE
ECA17680
If the ABS warning light does not
come on and then go off as ex-
plained above, see page 3-3 for theindicator light circuit check.
2. Close the throttle completely.
3. Start the engine by pushing the start switch while applying the front
or rear brake.
If the engine does not start, re-
lease the start switch, wait a few
seconds, and then try again. Each
starting attempt should be as short
as possible to preserve the bat-
tery. Do not crank the engine more
than 10 seconds on any one at-
tempt.
NOTICE
ECA11042
For maximum engine life, never ac-
celerate hard when the engine iscold!
EAU45091
Starting off 1. While pulling the rear brake leverwith your left hand and holding the
grab bar with your right hand, push
the scooter off the centerstand.
2. Sit astride the seat, and then ad- just the rear view mirrors.
3. Switch the turn signals on.
4. Check for oncoming traffic, and then slowly turn the throttle grip (on
the right) in order to take off.
5. Switch the turn signals off.1. Grab bar
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
2
3
4
567
8
9
11 *Drive belt Check belt condition.
Replace if damaged.
Check belt tension.
Adjust if necessary. 
Every 10000 km (6000 mi) until 40000 km (24000 mi), and every
5000 km (3000 mi) thereafter
12 * Drive pulley and
drive axle Lubricate.

13 * Steering bearings Check bearing play and steering
for roughness. 
Lubricate with lithium-soap-based grease. Every 20000 km (12000 mi)
14 * Chassis fasteners Make sure that all nuts, bolts
and screws are properly
tightened. 
15 Front brake lever
pivot shaft Lubricate with silicone grease.

16 Rear brake lever
pivot shaft Lubricate with silicone grease.

17 Sidestand,
centerstand Check operation.
Lubricate with
lithium-soap-based grease. 
18 * Sidestand switch Check operation. 
19 * Front fork Check operation and for oil
leakage. 
20 * Shock absorber
assembly Check operation and shock
absorber for oil leakage. 
21 Engine oil Change. (See pages 3-8 and
6-11.) 
When the oil change indicator flashes
Check oil level and vehicle for oil leakage. Every 5000 km (3000 mi)

22 Engine oil filter
cartridge Replace.

NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-30
1
2
3
4
56
7
8
9
EAU54020
Replacing the fuses The main fuse box and the fuse box,
which contains the fuses for the individ-
ual circuits, are located under panel A.
(See page 6-8.)
If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]
For XP500 For XP500A
1. Main fuse
2. Spare main fuse
3. Main fuse box cover
1
2
3
1. Main fuse
2. ABS motor fuse
3. ABS solenoid fuse
4. Spare main fuse
5. Main fuse box cover
1
4
5
2
3
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-31
2
3
4
567
8
9
For XP500 For XP500A
3. Turn the key to “ON” and turn onthe electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
1. Spare fuse
2. Parking lighting fuse
3. Signaling system fuse
4. Ignition fuse
5. Backup fuse
6. Radiator fan fuse
7. Fuel injection system fuse
8. Headlight fuse
9. Spare fuse
9 3
4
56
7 8
21
1. Spare fuse
2. ABS control unit fuse
3. Signaling system fuse
4. Ignition fuse
5. Backup fuse
6. Radiator fan fuse
7. Fuel injection system fuse
8. Headlight fuse
9. Spare fuse
10.Parking lighting fuse
1
2
1
3
5 4
6
7
1
10
918
Specified fuses:
Main fuse: 40.0 A
Headlight fuse:
20.0 A
Signaling system fuse: 15.0 A
Ignition fuse: 7.5 A
Radiator fan fuse:
15.0 A
Fuel injection system fuse: 7.5 A
Parking lighting fuse: 10.0 A
ABS control unit fuse:
XP500A 5.0 A
ABS motor fuse: XP500A 30.0 A
ABS solenoid fuse: XP500A 20.0 A
Backup fuse:
7.5 A
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