brake light YAMAHA TMAX 2020 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2020, Model line: TMAX, Model: YAMAHA TMAX 2020Pages: 126, PDF Size: 21.59 MB
Page 8 of 126

Table of contentsSafety information ............................ 1-1
Further safe-riding points ............... 1-5
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Smart key system ........................... 3-1
Smart key system ........................... 3-1
Operating range of the smart key system......................................... 3-2
Handling of the smart key and mechanical key ........................... 3-3
Smart key ....................................... 3-5
Replacing the smart key battery..... 3-6
Powering on the vehicle ................. 3-7
Powering off the vehicle ................. 3-8
How to lock the steering ................ 3-9
How to lock the centerstand ........ 3-10
Storage compartment and fuel tank access ............................... 3-11
Parking mode ............................... 3-13
Special features ............................... 4-1
Cruise control system (XP560D)..... 4-1
D-mode (drive mode)...................... 4-3
Traction control system .................. 4-4
Instrument an d control functions ... 5-1
Handlebar switches ........................ 5-1 Indicator lights and warning
lights ............................................ 5-2
Speedometer .................................. 5-4
Tachometer ..................................... 5-5
Multi-function display...................... 5-5
Front brake lever ........................... 5-18
Rear brake lever ............................ 5-18
Rear brake lock lever .................... 5-18
Anti-lock brake system (ABS) ....... 5-19
Fuel tank cap ................................ 5-20
Fuel ............................................... 5-21
Fuel tank overflow hose ................ 5-22
Catalytic converter ........................ 5-23
Storage compartments ................. 5-23
Windshield (XP560E) ..................... 5-25
Rear view mirrors .......................... 5-26
Shock absorber assembly ............ 5-27
Auxiliary DC jack ........................... 5-28
Sidestand ...................................... 5-29
Ignition circuit cut-off system ....... 5-30
For your safety – pre-operation
checks ............................................... 6-1
Operation an d important ri din g
points ................................................. 7-1
Engine break-in ............................... 7-1
Starting the engine .......................... 7-2
Starting off ...................................... 7-3
Acceleration and deceleration ........ 7-3
Braking ............................................ 7-3 Tips for reducing fuel
consumption ............................... 7-4
Parking............................................ 7-4
Perio dic maintenance an d
a d justment ........................................ 8-1
Tool kit ............................................ 8-2
Periodic maintenance charts .......... 8-3
Periodic maintenance chart for the emission control system ............. 8-3
General maintenance and
lubrication chart .......................... 8-5
Removing and installing panels ...... 8-9
Checking the spark plugs ............. 8-11
Canister ........................................ 8-12
Engine oil and oil filter cartridge ... 8-12
Why Yamalube.............................. 8-15
Coolant ......................................... 8-15
Replacing the engine air filter element and cleaning the
check hose ................................ 8-17
Checking the engine idling speed ........................................ 8-18
Checking the throttle grip free play ............................................ 8-18
Valve clearance............................. 8-19
Tires .............................................. 8-19
Cast wheels .................................. 8-21
Checking the front and rear brake
lever free play ............................ 8-22UB3TE0E0.book Page 1 Tuesday, September 17, 2019 9:35 AM
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Table of contents
Adjusting the rear brake lock
cable ..........................................8-22
Checking the rear brake lock ........8-23
Checking the front and rear brake pads ...........................................8-24
Checking the brake fluid level .......8-24
Changing the brake fluid ...............8-25
Drive belt .......................................8-26
Checking and lubricating the cables.........................................8-27
Checking and lubricating the
throttle grip and cable ................8-27
Lubricating the front and rear brake levers................................8-27
Checking and lubricating the centerstand and sidestand ........8-28
Checking the front fork..................8-29
Checking the steering ...................8-29
Checking the wheel bearings ........8-30
Battery ...........................................8-30
Replacing the fuses .......................8-31
Vehicle lights .................................8-34
Replacing the license plate light
bulb ............................................8-34
Troubleshooting ............................8-35
Troubleshooting chart ...................8-36
Emergency mode ..........................8-38
Scooter care an d stora ge ................9-1
Matte color caution .........................9-1
Care .................................................9-1 Storage ........................................... 9-3
Specifications ................................. 10-1
Consumer information ................... 11-1
Identification numbers .................. 11-1
Diagnostic connector.................... 11-2
Vehicle data recording .................. 11-2
In dex ................................................ 12-1
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Special features
4-2
4
you return the throttle grip, the vehicle
will decelerate to the previously set
cruising speed.
Deactivatin
g the cruise control sys-
tem
Perform one of the following opera-
tions to cancel the set cruising speed.
The “ ” indicator light will turn off. Turn the throttle grip past the
closed position in the deceleration
direction.
Apply the front or rear brake.
TIPTraveling speed decreases as soon as
the cruise control system is deactivat-
ed; unless the throttle grip is turned.
Usin g the resume function
Push the “RES+” side of the cruise
control setting switch to reactivate the
cruise control system. The traveling
speed will return to the previously set
cruising speed. The “ ” indicator
light will come on.
WARNING
EWA16351
It is d angerous to use the resume
function when the previously set
cruisin g speed is too hi gh for current
con ditions.Turnin g off the cruise control sys-
tem
Push the cruise control power
switch “ ” to turn off the cruise con-
trol system. The “ ” indicator light
and the “ ” indicator light will turn
off.TIPWhenever the cruise control system or
the vehicle power is turned off, the pre-
viously set cruising speed is erased.
You will not be able to use the resume
function until a new cruising speed has
been set.
Automatic deactivation of the cruisecontrol systemThe cruise control system is electroni-
cally controlled and linked with other
control systems. The cruise control
system will automatically deactivate
under the following conditions: The cruise control system is not
able to maintain the set cruising
speed (such as when going up a
steep hill).
Wheel slip or wheel spin is detect-
ed. (If the traction control system
is on, traction control will engage.)
Engine trouble, etc.
If the cruise control system is automat-
ically deactivated, the “ ” indicator
light will turn off and the “ ” indica-
tor light will flash for 4 seconds.
If the cruise control system was auto-
matically deactivated, please stop and
confirm that your vehicle is in good op-
erating condition before continuing on.
When traveling on roads with steep
grades, the cruise control system may
not be able to maintain the set cruising
speed.
1. Deceleration direction
1
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Instrument and control functions
5-2
5 sidestand up and while applying the
front or rear brake, push this switch to
crank the engine with the starter. See
page 7-2 for starting instructions prior
to starting the engine.
EAU79601
Hazar
d switch “ ”
With the vehicle power is on or in park-
ing mode, use this switch to turn on the
hazard lights (simultaneous flashing of
all turn signal lights).
The hazard lights are used in case of an
emergency or to warn other drivers
when your vehicle is stopped where it
might be a traffic hazard.NOTICE
ECA10062
Do not use the hazard lights for an
exten ded len gth of time with the en-
g ine not runnin g, otherwise the bat-
tery may dischar ge.
EAU73951
Cruise control switches
See page 4-1 for an explanation of the
cruise control system.
EAU77301
Menu switch “MENU”
This switch is used to make setting
changes within the multi-function dis-
play. (See page 5-5.)
EAU77311
Select switch “ / ”
This switch is used to make setting
changes within the multi-function dis-
play. (See page 5-5.)
EAU73931
Drive mo de switch “MODE”
See page 4-3 for an explanation of the
drive mode.
EAU77122
In dicator li ghts an d warnin g
li g hts
EAU88680
Turn si gnal in dicator li ghts “ ”
an d“”
Each indicator light will flash when its
corresponding turn signal lights are
flashing.1. High beam indicator light “ ”
2. Traction control system indicator light “ ”
3. Turn signal indicator lights “ ” and “ ”
4. Smart key system indicator light “ ”
5. ABS warning light “ ”
6. Malfunction indicator light “ ”
7. Cruise control indicator lights (XP560D)
1 2 4 5 6
3
712 45 6
3
7
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Instrument and control functions
5-4
5 the anti-lock brake system may not
work correctly. Have a Yamaha dealer
check the vehicle as soon as possible.
WARNING
EWA16043
If the ABS warnin
g lig ht does not
turn off after reachin g 10 km/h (6
mi/h), or if the warnin g li ght comes
on while ri din g:
Use extra caution to avoi d pos-
si ble wheel lock d uring emer-
g ency brakin g.
Have a Yamaha dealer check
the vehicle as soon as possi ble.TIPThe ABS warning light may come on
when revving the engine with the
scooter on its centerstand, but this
does not indicate a malfunction.
EAU88700
Traction control system in dicator
li g ht “ ”
This indicator light will flash when trac-
tion control has engaged.
If the traction control system is turned
off, this indicator light will come on.
TIPWhen the vehicle is turned on, the light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check the vehicle.
EAU78083
Smart key system in dicator
li g ht “ ”
This indicator light will flash when com-
munication between the vehicle and
smart key takes place and when cer-
tain smart key system operations are
carried out.
The indicator light may also flash when
there is an error in the smart key sys-
tem.TIPWhen the vehicle is turned on, the light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check the vehicle.
EAU77131
Speed ometerThe speedometer shows the vehicle’s
traveling speed.
When the vehicle power is turned on,
the speedometer needle will sweep
across the speed range and return to
zero in order to test the electrical cir-
cuit.1. Speedometer
1 1
1
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Instrument and control functions
5-19
5
TIPBe sure to check that the rear wheel
does not move when the rear brake
lock lever is applied.
WARNING
EWA12362
Never move the rear brake lock lever
to the left while the vehicle is mov-
in g, otherwise loss of control or an
acci dent may result. Make sure that
the vehicle is stoppe d b efore mov-
in g the rear brake lock lever to the
left.
EAU65582
Anti-lock brake system (ABS)This model’s ABS features a dual elec-
tronic control system, which acts on
the front and rear brakes independent-
ly.
Operate the brakes with ABS as you
would conventional brakes. If the ABS
is activated, a pulsating sensation may
be felt at the brake levers. In this situa-
tion, continue to apply the brakes and
let the ABS work; do not “pump” the
brakes as this will reduce braking ef-
fectiveness.
WARNING
EWA16051
Always keep a sufficient d istance
from the vehicle ahea d to match the
ri din g speed even with ABS.
The ABS performs best with
lon g b rakin g d istances.
On certain surfaces, such as
rou gh or g ravel roa ds, the b rak-
in g d istance may be lon ger with
the ABS than without.The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
TIP The ABS performs a self-diagno-
sis test each time the vehicle is
turned on and travels at a speed of
10 km/h (6 mi/h) or higher. During
this test, a clicking noise can be
heard and if either brake lever is
even slightly applied, a vibration
can be felt at the lever, but this
does not indicate a malfunction.
This ABS has a test mode which
allows the owner to experience
the pulsation at the brake levers
when the ABS is operating. How-
ever, special tools are required, so
please consult your Yamaha deal-
er.NOTICE
ECA20100
Be careful not to d amage the wheel
sensor or wheel sensor rotor; other-
wise, improper performance of the
ABS will result.
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Instrument and control functions
5-30
5
EAU63612
Ig nition circuit cut-off systemThe ignition circuit cut-off system
(comprising the sidestand switch and
brake light switches) has the following
functions.
It prevents starting when the side-
stand is up, but neither brake is
applied.
It prevents starting when either
brake is applied, but the sidestand
is still down.
It cuts the running engine when
the sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system accord-
ing to the following procedure.UB3TE0E0.book Page 30 Tuesday, September 17, 2019 9:35 AM
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Operation and important ri din g points
7-2
7
EAU88770
Startin g the en gineThe ignition circuit cut-off system will
enable starting when the sidestand is
be up.
To start the engine1. With the smart key turned on, ap-
proach the vehicle.
2. Push the “ON/ ” switch and set the engine stop switch to the run
position.
Upon authentication of the smart
key, the beeper will sound twice
and the centerstand and steering
locks (if applied) will be released.
3. Confirm the indicator and warning light(s) come on for a few sec-
onds, and the go off. (See page
5-2.)TIPDo not start the engine if the mal-
function indicator light remains on.
The ABS warning light should
come on and stay on until the ve-
hicle reaches a speed of 10 km/h
(6 mi/h).
NOTICE
ECA24110
If a warnin g or in dicator li ght does
not work as d escribed a bove, have a
Yamaha dealer check the vehicle.4. Close the throttle completely.
5. While applying the front or rear
brake, push the “ON/ ” switch.
6. Release the “ON/ ” switch when the engine starts, or after 5 sec-
onds. Wait 10 seconds before
pressing the switch again to allow
battery voltage to restore.NOTICE
ECA11043
For maximum en gine life, never ac-
celerate har d when the en gine is
col d!
EAU88780
TIPThis model is equipped with:
a lean angle sensor. This sensor
stops the engine in case of a vehi-
cle turnover. If this happens, the
malfunction indicator light will
come on, but this is not a malfunc-
tion. Turn the vehicle power off
and then back on again to cancel
the indicator light. Failing to do so
will prevent the engine from start-
ing even though the engine will
crank when pushing the start
switch.
an engine auto-stop system. The
engine stops automatically if left
idling for 20 minutes. If the engine
stops, simply push the start
switch to restart the engine.
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Periodic maintenance an d a djustment
8-8
8
EAU72781
TIPAir filters
The engine air filter uses a disposable oil-coated paper element. This element cannot be cleaned with compressed air,
doing so will only damage it.
If you often ride in the rain or in dusty areas, have the engine air filter and V-belt air filter elements serviced more fre-
quently.
Hydraulic brake service Regularly check the brake fluid levels in the reservoirs, and refill as necessary.
Replace the internal components of the brake master cylinders and calipers, and change the brake fluid every 2 years.
Replace the brake hoses every 4 years, or sooner if cracked or damaged.30 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free play
if necessary.
• Lubricate the throttle grip housing and cable. √√√√√
31 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)UB3TE0E0.book Page 8 Tuesday, September 17, 2019 9:35 AM
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Periodic maintenance an d a djustment
8-31
8
battery tends to discharge more quick-
ly if the vehicle is equipped with op-
tional electrical accessories.
NOTICE
ECA16522
To char
ge a VRLA (Valve Re gulate d
Lea d Aci d) battery, a special (con-
stant-volta ge) battery char ger is re-
quire d. Usin g a conventional b attery
char ger will damag e the battery.To store the battery
1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removin g the
b attery, be sure turn the vehicle
power off, then d isconnect the
ne gative lead before discon-
nectin g the positive lea d.
[ECA21900]
2. If the battery will be stored for
more than two months, check it at
least once a month and fully
charge it if necessary. 3. Fully charge the battery before in-
stallation. NOTICE: When install-
in g the battery, connect the
positive lea d b efore connectin g
the ne gative lea d.
[ECA21910]
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.NOTICE
ECA16531
Always keep the b attery charged .
Storin g a dischar ged battery can
cause permanent b attery damag e.
EAU81472
Replacin g the fusesFuse box1, brake light fuse and cruise
control fuse are located behind panel
A. (See page 8-9.)
Fuse box 2 and main fuse are located
behind the windshield.1. Fuse box 1
2. ABS control unit fuse
3. Auxiliary DC jack fuse
4. Headlight fuse
5. Electronic throttle valve fuse
6. ABS motor fuse
7. ABS solenoid fuse
8. Spare fuse
9. Cruise control fuse (XP560D)
10.Brake light fuse (XP560D)2
3
4
5
6
7
8
8
9
10
1 1
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