clutch YAMAHA TRACER 700 2018 User Guide

Periodic maintenance and adjustment
6-4
6
EAU71371
General maintenance and lubrication chart
NO. ITEM
1*Diagnostic system
check• Perform dynamic inspection
using Yamaha diagnostic tool.
• Check the error codes.√√√√√√
2*Air filter element• Replace. Every 40000 km (24000 mi)
3*Air filter case
check hose• Clean.√√√√√√
4Clutch• Check operation.
•Adjust.√√√√√
5*Front brake• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.√√√√√√
6*Rear brake• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.√√√√√√
7*Brake hoses• Check for cracks or damage.√√√√√
• Replace. Every 4 years
8*Brake fluid• Change. Every 2 years
9*Wheels• Check runout and for damage.
• Replace if necessary.√√√√
10*Tires• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.√√√√√
11*Wheel bearings• Check bearing for looseness or
damage.√√√√
12*Swingarm pivot
bearings• Check operation and for exces-
sive play.√√√√
• Lubricate with lithium-soap-
based grease.Every 50000 km (30000 mi)X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 miODOMETER
READINGSANNUAL CHECK
1 10203040
0.6 6 12 18 24
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Periodic maintenance and adjustment
6-5
6
13 Drive chain• Check chain slack, alignment
and condition.
• Adjust and lubricate chain with
a special O-ring chain lubricant
thoroughly.Every 1000 km (600 mi) and af-
ter washing the motorcycle, rid-
ing in the rain or riding in wet
areas
14*Steering bearings• Check bearing assemblies for
looseness.√√ √
• Moderately repack with lithium-
soap-based grease.√√
15*Chassis fasteners• Make sure that all nuts, bolts
and screws are properly tight-
ened.√√√√√
16Brake lever pivot
shaft• Lubricate with silicone grease.√√√√√
17Brake pedal pivot
shaft• Lubricate with lithium-soap-
based grease.√√√√√
18Clutch lever pivot
shaft• Lubricate with lithium-soap-
based grease.√√√√√
19Shift pedal pivot
shaft• Lubricate with lithium-soap-
based grease.√√√√√
20 Sidestand• Check operation.
• Lubricate with lithium-soap-
based grease.√√√√√
21*Sidestand switch• Check operation and replace if
necessary.√√√√√√
22*Front fork• Check operation and for oil
leakage.
• Replace if necessary.√√√√
23*Shock absorber
assembly• Check operation and for oil
leakage.
• Replace if necessary.√√√√
24*Rear suspension
relay arm and
con-
necting arm pivot-
ing points• Check operation.√√√√
25 Engine oil• Change (warm engine before
draining).
• Check oil level and vehicle for
oil leakage.√√√√√√ NO. ITEM
X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER
READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance and adjustment
6-11
6 8. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of
the recommended engine oil, and
then install and tighten the oil filler
cap.
TIP
Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
NOTICE
ECA11621
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-
rial enters the crankcase.
10. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
TIP
After the engine is started, the engine
oil pressure warning light should go off.
NOTICE
ECA20860
If the oil pressure warning light flick-
ers or remains on even if the oil level
is correct, immediately turn the en-
gine off and have a Yamaha dealer
check the vehicle.
11. Turn the engine off, wait a few
minutes until the oil settles, and
then check the oil level and cor-
rect it if necessary.
1. Torque wrench
Tightening torque:
Oil filter cartridge:
17 N·m (1.7 kgf·m, 12 lb·ft)
Tightening torque:
Engine oil drain bolt:
43 N·m (4.3 kgf·m, 31 lb·ft)
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace-
ment:
2.30 L (2.43 US qt, 2.02 Imp.qt)
With oil filter cartridge replacement:
2.60 L (2.75 US qt, 2.29 Imp.qt)
1
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Periodic maintenance and adjustment
6-19
6
EAU21963
Cast wheels
To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be
checked for cracks, bends, warp-
age or other damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.
The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU33892
Adjusting the clutch lever free
play
The clutch lever free play should mea-
sure 5.0–10.0 mm (0.20–0.39 in) as
shown. Periodically check the clutch
lever free play and, if necessary, adjust
it as follows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt at the clutch lever in direction (a).
To decrease the clutch lever free play,
turn the adjusting bolt in direction (b).
TIP
If the specified clutch lever free play
cannot be obtained as described
above, proceed as follows.
1. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
en the clutch cable.
2. Loosen the locknut at the crank-
case.
3. To increase the clutch lever free
play, turn the clutch lever free play
adjusting nut in direction (a). To
decrease the clutch lever free
play, turn the adjusting nut in di-
rection (b).
1. Clutch lever free play adjusting bolt
2. Clutch lever free play
21
(b)(a)
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Periodic maintenance and adjustment
6-20
64. Tighten the locknut.
EAU37914
Checking the brake lever free
play
There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spongy feeling in the brake
lever can indicate the presence of
air in the hydraulic system. If there is
air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re-
sult in loss of control and an acci-
dent.
1. Locknut
2. Clutch lever free play adjusting nut
12
(a)
(b)
1. No brake lever free play
1
UBC6E2E0.book Page 20 Tuesday, July 10, 2018 6:26 PM

Periodic maintenance and adjustment
6-27
6
EAU44276
Checking and lubricating the
brake and shift pedals
The operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pedal
Shift pedal
EAU23144
Checking and lubricating the
brake and clutch levers
The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
Recommended lubricant:
Lithium-soap-based greaseRecommended lubricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
UBC6E2E0.book Page 27 Tuesday, July 10, 2018 6:26 PM

Specifications
8-1
8
Dimensions:
Overall length:
2138 mm (84.2 in)
Overall width:
806 mm (31.7 in)
Overall height:
1270 mm (50.0 in)
Seat height:
835 mm (32.9 in)
Wheelbase:
1450 mm (57.1 in)
Ground clearance:
140 mm (5.51 in)
Minimum turning radius:
2.7 m (8.86 ft)
Weight:
Curb weight:
196 kg (432 lb)
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Inline 2-cylinder
Displacement:
689 cm³
Bore × stroke:
80.0 × 68.6 mm (3.15 × 2.70 in)
Compression ratio:
11.5 : 1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades:
10W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
2.30 L (2.43 US qt, 2.02 Imp.qt)
With oil filter cartridge replacement:
2.60 L (2.75 US qt, 2.29 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)Radiator (including all routes):
1.60 L (1.69 US qt, 1.41 Imp.qt)
Air filter:
Air filter element:
Oil-coated paper element
Fuel:
Recommended fuel:
Premium unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity:
17.0 L (4.49 US gal, 3.74 Imp.gal)
Fuel reserve amount:
3.5 L (0.92 US gal, 0.77 Imp.gal)
Fuel injection:
Throttle body:
ID mark:
1WS1 10
Spark plug(s):
Manufacturer/model:
NGK/LMAR8A-9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clutch:
Clutch type:
Wet, multiple-disc
Drivetrain:
Primary reduction ratio:
1.925 (77/40)
Final drive:
Chain
Secondary reduction ratio:
2.688 (43/16)
Transmission type:
Constant mesh 6-speed
Operation:
Left foot operation
Gear ratio:
1st:
2.846 (37/13)
2nd:
2.125 (34/16)
3rd:
1.632 (31/19)
4th:
1.300 (26/20)
5th:
1.091 (24/22)
6th:
0.964 (27/28)
UBC6E2E0.book Page 1 Tuesday, July 10, 2018 6:26 PM

10-1
10
Index
A
ABS ...................................................... 3-16
ABS warning light ................................... 3-5
Air filter element and check hose,
replacing and cleaning ....................... 6-15
Auxiliary DC connector ........................ 3-27
Auxiliary lights ...................................... 6-35
B
Battery .................................................. 6-31
Brake and clutch levers, checking and
lubricating .......................................... 6-27
Brake and shift pedals, checking and
lubricating .......................................... 6-27
Brake fluid, changing ........................... 6-23
Brake fluid level, checking ................... 6-22
Brake lever ........................................... 3-15
Brake lever free play, checking ............ 6-20
Brake light switches ............................. 6-21
Brake pedal .......................................... 3-15
Brake/tail light ...................................... 6-36
C
Cables, checking and lubricating ......... 6-26
Canister .................................................. 6-9
Care ........................................................ 7-1
Catalytic converter ............................... 3-19
Clutch lever .......................................... 3-14
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-12
Coolant temperature warning light ......... 3-4
Cowlings, removing and installing ......... 6-7
D
Data recording, vehicle .......................... 9-2
Diagnostic connector ............................. 9-2
Dimmer switch ..................................... 3-13
Drive chain, cleaning and lubricating ... 6-25
Drive chain slack .................................. 6-24
E
Engine break-in ...................................... 5-5
Engine oil and oil filter cartridge ............. 6-9
Engine serial number.............................. 9-1
Engine trouble warning light................... 3-5
F
Front and rear brake pads, checking ... 6-21
Front fork, checking ............................. 6-29
Fuel....................................................... 3-17
Fuel consumption, tips for reducing ...... 5-4
Fuel tank breather hose and overflow
hose ................................................... 3-19
Fuel tank cap........................................ 3-17
Fuses, replacing ................................... 6-32
H
Handlebar switches .............................. 3-13
Hazard switch ....................................... 3-13
Headlight bulb, replacing ...................... 6-34
Helmet holding cable ............................ 3-21
High beam indicator light........................ 3-4
Horn switch........................................... 3-13
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-25
Immobilizer system ................................. 3-1
Immobilizer system indicator light .......... 3-6
Indicator lights and warning lights .......... 3-4
L
License plate light bulb, replacing ........ 6-37
Luggage strap holders .......................... 3-24
M
Main switch/steering lock ....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-7
N
Neutral indicator light.............................. 3-4
O
Oil pressure warning light ....................... 3-4
P
Parking .................................................... 5-5
Part locations .......................................... 2-1
Pass switch........................................... 3-13
R
Rear suspension, lubricating ................ 6-28
S
Safety information................................... 1-1
Seat....................................................... 3-20
Shifting .................................................... 5-3
Shift pedal............................................. 3-14
Shock absorber assembly, adjusting ... 3-23
Sidestand .............................................. 3-24
Sidestand, checking and lubricating .... 6-28
Spark plugs, checking ............................ 6-8
Specifications ......................................... 8-1
Start/Engine stop switch ...................... 3-13
Starting the engine.................................. 5-2
Steering, checking ................................ 6-30
Storage ................................................... 7-4
Storage compartment ........................... 3-22
Supporting the motorcycle ................... 6-37
UBC6E2E0.book Page 1 Tuesday, July 10, 2018 6:26 PM