oil filter YAMAHA TRACER 900 2018 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2018, Model line: TRACER 900, Model: YAMAHA TRACER 900 2018Pages: 114, PDF Size: 7.51 MB
Page 6 of 114
Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Multi-function meter unit ................ 3-6
D-mode (drive mode).................... 3-18
Handlebar switches ...................... 3-18
Clutch lever .................................. 3-20
Shift pedal .................................... 3-20
Brake lever.................................... 3-21
Brake pedal .................................. 3-21
ABS .............................................. 3-21
Traction control system ................ 3-22
Fuel tank cap ................................ 3-24
Fuel ............................................... 3-25
Fuel tank overflow hose ............... 3-27
Catalytic converter ....................... 3-27
Seats ............................................ 3-28
Adjusting the rider seat height...... 3-29
Helmet holder ............................... 3-31
Storage compartment .................. 3-32
Windshield ................................... 3-32
Adjusting the headlight beams ..... 3-32 Handlebar position ....................... 3-33
Adjusting the front fork ................. 3-33
Adjusting the shock absorber
assembly.................................... 3-34
Auxiliary DC connector ................. 3-36
Sidestand ...................................... 3-36
Ignition circuit cut-off system ....... 3-37
Auxiliary DC jack ........................... 3-39
For your safety – pre-operation
checks ............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Tool kit ............................................ 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-5
Removing and installing the panel ............................................ 6-9 Checking the spark plugs ............. 6-10
Canister ........................................ 6-11
Engine oil ...................................... 6-11
Coolant ......................................... 6-13
Air filter element ............................ 6-15
Checking the engine idling
speed ........................................ 6-15
Checking the throttle grip free
play ............................................ 6-15
Valve clearance............................. 6-16
Tires .............................................. 6-16
Cast wheels .................................. 6-18
Adjusting the clutch lever free play ............................................ 6-19
Checking the brake lever free play ............................................ 6-19
Brake light switches ..................... 6-20
Checking the front and rear
brake pads ................................ 6-20
Checking the brake fluid level ...... 6-21
Changing the brake fluid .............. 6-22
Drive chain slack........................... 6-23
Cleaning and lubricating the
drive chain ................................. 6-24
Checking and lubricating the cables ........................................ 6-25
Checking and lubricating the throttle grip and cable ............... 6-25
Checking and lubricating the
brake and shift pedals............... 6-26UB5CE0E0.book Page 1 Wednesday, December 20, 2017 11:08 AM
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Description
2-1
2
EAU10411
Left view
2
1
3
4
5,6
7
10
11
8
9
1. Windshield (page 3-32)
2. Rebound damping force adjuster (page 3-34)
3. Battery (page 6-29)
4. Fuses (page 6-31)
5. Storage compartment (page 3-32)
6. Tool kit (page 6-2)
7. Seat lock (page 3-28)
8. Spring preload adjuster (page 3-34)9. Shift pedal (page 3-20)
10.Engine oil drain bolt (page 6-11)
11.Engine oil filter cartridge (page 6-11)
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Operation and important rid ing points
5-3
5
EAU16811
Tips for re ducin g fuel con-
sumptionFuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
Shift up swiftly, and avoid high en-
gine speeds during acceleration.
Do not rev the engine while shift-
ing down, and avoid high engine
speeds with no load on the en-
gine.
Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16842
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU69230
0–1000 km (0–600 mi)
Avoid prolonged operation above 5600
r/min. NOTICE: After 1000 km (600
mi) of operation, the en gine oil must
b e chan ged an d the oil filter car-
tri dg e or element replace d.
[ECA10303]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 6800
r/min. 1600 km (1000 mi) an
d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA23060
Keep the en gine spee d out of
the tachometer hi gh-r/min
zone.
If any en gine trou ble shoul d oc-
cur during the en gine break-in
period , imme diately have a
Yamaha dealer check the vehi-
cle.
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Periodic maintenance an d a djustment
6-7
6
20 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
21 *Front fork • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
22 *Shock a
bsor ber as-
sem bly • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
23 *Rear suspension re-
lay arm an
d con-
nectin g arm
pivotin g points • Check operation.
√√√√
24 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. √√√√√√
25 En
gine oil filter car-
tri dge • Replace.
√√√
26 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
27 *Front an
d rear
b rake switches • Check operation.
√√√√√√
28 *Movin
g parts an d
cab les • Lubricate.
√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 3
0000 km
(18000 mi) 40000 km
(24000 mi)
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Periodic maintenance an d a djustment
6-8
6
EAU72800
TIP Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.29 *Throttle g
rip hous-
in g an d ca ble • Check operation and free play.
• Adjust the throttle cable free play
if necessary.
• Lubricate the throttle grip housing and cable. √√√√√
30 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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Periodic maintenance an d a djustment
6-11
6
EAU36112
CanisterThis model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following:
Check each hose connection.
Check each hose and canister for
cracks or damage. Replace if
damaged.
Make sure that the canister
breather is not blocked, and if
necessary, clean it.
EAU1990D
Engine oilThe engine oil level should be checked
regularly. In addition, the oil must be
changed and the oil filter cartridge re-
placed at the intervals specified in the
periodic maintenance chart.NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition, do not use oils la beled
“ENERGY CONSERVING II” or
hi gher.
Make sure that no forei gn mate-
rial enters the crankcase.
To check the en gine oil level
1. After warming up the engine, wait a few minutes for the oil to settle.
2. With the vehicle on a level surface, hold it upright for an accurate
reading.
3. Look at the check window located at the bottom-right side of the
crankcase.TIPThe engine oil should be between the
minimum and maximum level marks.
1. Canister
2. Canister breather
1
2
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Oil change:2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)
1. Engine oil filler cap
2. O-ring
3. Engine oil level check window
4. Maximum level mark
5. Minimum level mark
21
3
45
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Periodic maintenance an d a djustment
6-12
6
4. If the engine oil is at or below the
minimum level mark, remove the
oil filler cap and add oil.
5. Check the engine oil filler cap O- ring. Replace if damaged.
6. Install the engine oil filler cap.
To chan ge the en gine oil (an d filter)
1. Start the engine, warm it up brief- ly, and then turn it off.
2. Place an oil pan under the engine to collect the used oil.
3. Remove the engine oil filler cap, and then the engine oil drain bolt
and gasket.
TIPSkip steps 4–6 if the oil filter cartridge
is not being replaced.4. Remove the oil filter cartridge withan oil filter wrench.
TIPAn oil filter wrench is available at a
Yamaha dealer.5. Apply a thin coat of clean engineoil to the O-ring of the new oil filter
cartridge.TIPMake sure that the O-ring is properly
seated.6. Install the new oil filter cartridge,and then tighten to the specified
torque.
1. Engine oil filler cap
2. O-ring
21
1. Engine oil drain bolt
2. Gasket
1. Oil filter wrench
2. Oil filter cartridge
1
2
2
1
1. O-ring
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Periodic maintenance an d a djustment
6-13
6
7. Install the engine oil drain bolt witha new gasket, and then tighten the
bolt to the specified torque.
8. Pour the specified amount of the recommended oil into the crank-
case.
TIPUsing a funnel is recommended.
9. After checking the engine oil fillercap O-ring, install the filler cap.TIPWipe off any spilled oil before starting
the engine.10. Start the engine and let it idle for several minutes while checking for
oil leaks. If any leakage is found,
immediately stop the engine and
check for the cause.NOTICE
ECA10402
If the oil level warnin g lig ht flickers
or remains on even if the oil level is
correct, immed iately turn the en gine
off an d have a Yamaha d ealer check
the vehicle.11. Turn the engine off, wait a few minutes until the oil settles, and
then check the oil level one last
time.
EAUS1203
CoolantThe coolant level should be checked
regularly. In addition, the coolant must
be changed at the intervals specified in
the periodic maintenance chart.TIPIf genuine Yamaha coolant is not avail-
able, use an ethylene glycol antifreeze
containing corrosion inhibitors for alu-
minum engines and mix with distilled
water at a 1:1 ratio.
EAU20097
To check the coolant level
Since the coolant level varies with en-
gine temperature, check when the en-
gine is cold.1. Park the vehicle on a level surface.
1. Torque wrenchTi ghtenin g torque:
Oil filter cartridge: 17 N·m (1.7 kgf·m, 13 lb·ft)
Ti ghtenin g torque:
Engine oil drain bolt:
43 N·m (4.3 kgf·m, 32 lb·ft)
1
Recommen ded coolant:
YAMALUBE coolant
Coolant quantity: Coolant reservoir (max level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.93 L (2.04 US qt, 1.70 Imp.qt)
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Specifications
8-1
8
Dimensions:Overall length:2160 mm (85.0 in)
Overall width:
850 mm (33.5 in)
Overall height: 1375/1430 mm (54.1/56.3 in)
Seat height: 850/865 mm (33.5/34.1 in)
Wheelbase:
1500 mm (59.1 in)
Ground clearance: 135 mm (5.31 in)
Minimum turning radius: 3.0 m (9.84 ft)Wei ght:Curb weight:
214 kg (472 lb)Engine:Combustion cycle:
4-stroke
Cooling system: Liquid cooled
Valve train: DOHC
Cylinder arrangement:
Inline
Number of cylinders: 3-cylinder
Displacement: 847 cm³
Bore × stroke:
78.0 × 59.1 mm (3.07 × 2.33 in) Compression ratio:
11.5 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
SAE viscosity grades:
10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity: Oil change:
2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
1.93 L (2.04 US qt, 1.70 Imp.qt)Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:Premium unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 18 L (4.8 US gal, 4.0 Imp.gal) Fuel reserve amount:
2.6 L (0.69 US gal, 0.57 Imp.gal)
Fuel injection:Throttle body:
ID mark:B901 00Spark plu g(s):Manufacturer/model:
NGK/CPR9EA9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, multiple-discDrivetrain:Primary reduction ratio:
1.681 (79/47)
Final drive: Chain
Secondary reduction ratio: 2.813 (45/16)
Transmission type:
Constant mesh 6-speed
Gear ratio: 1st:
2.667 (40/15)
2nd: 2.000 (38/19)
3rd: 1.619 (34/21)
4th:
1.381 (29/21)
5th: 1.190 (25/21)
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10-1
10
IndexAABS ....................................................... 3-21
ABS warning light ................................... 3-5
Air filter element .................................... 6-15
Auxiliary DC connector ......................... 3-36
Auxiliary DC jack ................................... 3-39
Auxiliary lights ....................................... 6-33BBattery .................................................. 6-29
Brake and clutch levers, checking and
lubricating ........................................... 6-26
Brake and shift pedals, checking and
lubricating ........................................... 6-26
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ............................................ 3-21
Brake lever free play, checking............. 6-19
Brake light switches.............................. 6-20
Brake pedal........................................... 3-21
Brake/tail light ....................................... 6-34CCables, checking and lubricating ......... 6-25
Canister................................................. 6-11
Care ........................................................ 7-1
Catalytic converter ................................ 3-27
Centerstand and sidestand, checking
and lubricating .................................... 6-27
Clutch lever ........................................... 3-20
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-13DData recording, vehicle ........................... 9-2
Diagnostic connector.............................. 9-2
Dimmer/Pass switch ............................. 3-19 D-mode (drive mode) ........................... 3-18
Drive chain, cleaning and lubricating ... 6-24
Drive chain slack .................................. 6-23
EEngine break-in ...................................... 5-3
Engine idling speed, checking ............. 6-15
Engine oil .............................................. 6-11
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-4FFront and rear brake pads, checking ... 6-20
Front fork, adjusting ............................. 3-33
Front fork, checking ............................. 6-28
Fuel ....................................................... 3-25
Fuel consumption, tips for reducing ...... 5-3
Fuel tank cap ........................................ 3-24
Fuel tank overflow hose ....................... 3-27
Fuses, replacing ................................... 6-31HHandlebar position, adjusting .............. 3-33
Handlebar switches .............................. 3-18
Hazard switch....................................... 3-19
Headlight beams, adjusting.................. 3-32
Headlights ............................................ 6-33
Helmet holder ....................................... 3-31
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-19IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-37
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-5
Indicator lights and warning lights ......... 3-4
LLicense plate light bulb, replacing ........6-35MMain switch/steering lock .......................3-2
Maintenance and lubrication, periodic....6-5
Maintenance, emission control
system ..................................................6-3
Matte color, caution ................................7-1
Menu switch..........................................3-19
Model label .............................................9-1
Multi-function meter unit .........................3-6NNeutral indicator light ..............................3-4OOil level warning light ..............................3-4PPanel, removing and installing ................6-9
Parking ....................................................5-4
Part locations ..........................................2-1RRider seat height, adjusting ..................3-29SSafety information ...................................1-1
Seats .....................................................3-28
Select switch.........................................3-19
Shifting ....................................................5-2
Shift pedal .............................................3-20
Shock absorber assembly, adjusting ....3-34
Sidestand ..............................................3-36
Spark plugs, checking ..........................6-10
Specifications .........................................8-1
Starting the engine ..................................5-1
Steering, checking ................................6-29
Stop/Run/Start switch ..........................3-19
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