transmission YAMAHA TRICITY 2016 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2016, Model line: TRICITY, Model: YAMAHA TRICITY 2016Pages: 87, PDF Size: 2.59 MB
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Table of contentsSafety information ............................ 1-1
Further safe-riding points ............... 1-5
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Main switch/steering lock............... 3-1
Keyhole shutter .............................. 3-3
Indicator lights and warning lights............................................ 3-3
Self-diagnosis device .................... 3-5
Multi-function meter unit ................ 3-5
Handlebar switches ........................ 3-9
Front brake lever .......................... 3-10
Rear brake lever ........................... 3-10
ABS (for ABS models) .................. 3-11
Fuel tank cap ................................ 3-12
Fuel ............................................... 3-13
Catalytic converter ....................... 3-14
Seat .............................................. 3-15
Passenger footrest ....................... 3-15
Storage compartment .................. 3-16
Luggage hook............................... 3-17
Sidestand ..................................... 3-17
Ignition circuit cut-off system ....... 3-18
Auxiliary DC connector ................. 3-20 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-3
Braking ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-4
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for
the emission control system ........ 6-3
General maintenance and
lubrication chart ........................... 6-4
Removing and installing the panel ............................................ 6-8
Checking the spark plug ................. 6-8
Engine oil and oil strainer .............. 6-10
Final transmission oil..................... 6-12
Coolant.......................................... 6-13
Air filter and V-belt case air filter elements .................................... 6-14
Checking the throttle grip free play ..................................... 6-16 Valve clearance............................. 6-16
Tires .............................................. 6-17
Cast wheels .................................. 6-18
Checking the front brake lever
free play..................................... 6-19
Checking the rear brake lever free play..................................... 6-19
Checking the front and rear
brake pads ................................ 6-20
Checking the brake fluid level ...... 6-20
Changing the brake fluid .............. 6-22
Checking and lubricating the cables ........................................ 6-22
Checking and lubricating the
throttle grip and cable ............... 6-22
Lubricating the front and rear brake levers ............................... 6-23
Checking and lubricating the centerstand and sidestand........ 6-23
Checking the front fork ................. 6-24
Checking the steering................... 6-25
Checking the wheel bearings ....... 6-25
Checking the steering tie rod ....... 6-25
Checking the leaning system ....... 6-26
Battery .......................................... 6-26
Replacing the fuses ...................... 6-27
Replacing the headlight bulb ........ 6-29
Auxiliary lights............................... 6-30
Tail/brake light .............................. 6-30
Turn signal light bulb .................... 6-31
Troubleshooting............................ 6-31U2CME2E0.book Page 1 Friday, August 21, 2015 9:16 AM
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Description
2-1
2
EAU10411
Left view
1
23 45
678910
1. Luggage hook (page 3-17)
2. Passenger footrest (page 3-15)
3. Storage compartment (page 3-16)
4. Air filter element (page 6-14)
5. Final transmission oil filler cap (page 6-12)
6. Final transmission oil drain bolt (page 6-12)
7. Engine oil drain bolt A (page 6-10)
8. V-belt case air filter element (page 6-14) 9. Engine oil drain bolt B (page 6-10)
10.Coolant reservoir (page 6-13)U2CME2E0.book Page 1 Friday, August 21, 2015 9:16 AM
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For your safety – pre-operation checks
4-1
4
EAU15599
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment d amage.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot b e corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage. 3-13
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-10
Final transmission oil • Check vehicle for oil leakage. 6-12
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 6-13
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-20, 6-20
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Operation and important rid ing points
5-4
5
EAU16831
En gine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1000 km (600 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1000 km (600 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU61040
0–150 km (0–90 mi)
Avoid prolonged operation above 1/3
throttle.
After every hour of operation, stop the
engine, and then let it cool for five to
ten minutes.
Vary the engine speed from time to
time. Do not operate the engine at one
set throttle position. 150–500 km (90–300 mi)
Avoid prolonged operation above 1/2
throttle.
Rev the engine freely through the
gears, but do not use full throttle at any
time.
500–1000 km (300–600 mi)
Avoid prolonged operation above 3/4
throttle.
1000 km (600 mi) an
d b eyon d
Avoid prolonged full-throttle operation.
Vary the engine speed occasionally.
NOTICE: After 1000 km (600 mi) of
operation, be sure to chan ge the en-
g ine oil an d final transmission oil,
an d to clean the oil strainer.
[ECA16502]
NOTICE
ECA10271
If any en gine trou ble shoul d occur
d uring the en gine break-in perio d,
imme diately have a Yamaha dealer
check the vehicle.
EAU17214
Parkin gWhen parking, stop the engine, and
then remove the key from the main
switch.
WARNING
EWA10312
Since the en gine an d exhaust
system can become very hot,
park in a place where pe destri-
ans or chil dren are not likely to
touch them an d b e burne d.
Do not park on a slope or on soft
groun d, otherwise the vehicle
may overturn, increasin g the
risk of a fuel leak an d fire.
Do not park near grass or other
flammab le materials which
mi ght catch fire.
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Periodic maintenance an d a djustment
6-6
6
20 *Shock a
bsor ber as-
sem blies • Check operation and shock ab-
sorbers for oil leakage. √√√√
21 En gine oil • Change.
• Check oil level and vehicle for oil
leakage. √√√√√
22 En gine oil strainer • Clean. √√√√√
23 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√
• Change coolant. Every 3 years
24 Final transmission
oil • Check vehicle for oil leakage.
√√√√√
• Change. √Every 12000 km (7500 mi)
25 *V-belt • Replace. Every 20000 km (12000 mi)
26 *Front an
d rear
b rake switches • Check operation.
√√√√√√
27 Movin
g parts an d
cab les • Lubricate.
√√√√√
28 *Throttle grip • Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing. √√√√√
29 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 4000 km
(2400 mi) 8000 km
(4800 mi) 12000 km
(7200 m i
)16000 km
(9600 mi)
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Periodic maintenance an d a djustment
6-12
6
EAU60660
Final transmission oilThe final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the vehicle. In addition, the final transmis-
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart. 1. Start the engine, warm up the final transmission oil by riding the vehi-
cle for several minutes, and then
stop the engine.
2. Place the vehicle on the center- stand.
3. Place an oil pan under the final transmission case to collect the
used oil.
4. Remove the final transmission oil filler cap and its O-ring from the fi-
nal transmission case. 5. Remove the final transmission oil
drain bolt and its gasket to drain
the oil from the final transmission
case. 6. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of the recommended final transmis-
sion oil. WARNING! Make sure
that no forei gn material enters
the final transmission case.
Make sure that no oil gets on
the tire or wheel.
[EWA11312]
8. Install the final transmission oil fill- er cap and its new O-ring, and
then tighten the oil filler cap.
9. Check the final transmission case for oil leakage. If oil is leaking,
check for the cause.
1. Final transmission oil filler cap
2. O-ring
1. Final transmission oil drain bolt
2. Gasket
1
212
Tightenin g torque:
Final transmission oil drain bolt: 22 Nm (2.2 m·kgf, 16 ft·lbf)
Recommen ded final transmission
oil: See page 8-1.
Oil quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt)
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Specifications
8-1
8
Dimensions:Overall length:1905 mm (75.0 in)
Overall width:
735 mm (28.9 in)
Overall height: 1215 mm (47.8 in)
Seat height: 780 mm (30.7 in)
Wheelbase:
1310 mm (51.6 in)
Ground clearance: 120 mm (4.72 in)
Minimum turning radius: 2300 mm (90.6 in)Wei ght:Curb weight:
152 kg (335 lb) (MW125)
156 kg (344 lb) (MW125A)Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Single cylinder
Displacement: 124 cm3
Bore × stroke:
52.4 × 57.9 mm (2.06 × 2.28 in)
Compression ratio:
10.9 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-40, 20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA or MB
Engine oil quantity: Periodic oil change:
0.80 L (0.85 US qt, 0.70 Imp.qt)Final transmission oil:Type:YAMALUBE 10W-40 or SAE 10W-30 type
SE motor oil
Quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):
0.33 L (0.35 US qt, 0.29 Imp.qt)
Radiator (including all routes): 0.37 L (0.39 US qt, 0.33 Imp.qt)
Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:Regular unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 6.6 L (1.74 US gal, 1.45 Imp.gal)Fuel injection:Throttle body:
ID mark: 2CM1 00Spark plu g(s):Manufacturer/model:
NGK/CR7E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:Dry, centrifugal automaticTransmission:Primary reduction ratio:
1.000
Secondary reduction ratio: 9.533 (44/15 x 39/12)
Transmission type: V-belt automaticChassis:Frame type:Underbone
Caster angle: 20.0 °
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 20W-50SAE 20W-40
SAE 10W-40
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10-1
10
Index
AABS (for ABS models) .......................... 3-11
ABS warning light (for ABS models) ....... 3-4
Acceleration and deceleration ................ 5-3
Air filter and V-belt case air filter
elements ............................................. 6-14
Auxiliary DC connector ......................... 3-20
Auxiliary lights....................................... 6-30BBattery .................................................. 6-26
Brake fluid, changing............................ 6-22
Brake fluid level, checking.................... 6-20
Brake lever, front .................................. 3-10
Brake lever, rear ................................... 3-10
Brake levers, lubricating ....................... 6-23
Braking ................................................... 5-3CCables, checking and lubricating ......... 6-22
Care ........................................................ 7-1
Catalytic converter ............................... 3-14
Centerstand and sidestand, checking and lubricating .................... 6-23
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-4DDimmer switch...................................... 3-10EEngine break-in ...................................... 5-4
Engine oil and oil strainer ..................... 6-10
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-4FFinal transmission oil ............................ 6-12
Front and rear brake pads, checking ... 6-20 Front brake lever free play, checking ... 6-19
Front fork, checking ............................. 6-24
Fuel ...................................................... 3-13
Fuel consumption, tips for reducing ...... 5-3
Fuel tank cap........................................ 3-12
Fuses, replacing ................................... 6-27
HHandlebar switches ............................... 3-9
Headlight bulb, replacing ..................... 6-29
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-10IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-18
Indicator lights and warning lights ......... 3-3KKeyhole shutter ...................................... 3-3LLeaning system, checking ................... 6-26
Luggage hook ...................................... 3-17MMain switch/steering lock ...................... 3-1
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control
system ................................................. 6-3
Matte color, caution ............................... 7-1
Model label............................................. 9-1
Multi-function meter unit ........................ 3-5PPanel, removing and installing ............... 6-8
Parking ................................................... 5-4
Part locations ......................................... 2-1
Passenger footrest ............................... 3-15
RRear brake lever free play, checking .... 6-19SSafe-riding points ................................... 1-5
Safety information................................... 1-1
Seat....................................................... 3-15
Self-diagnosis device ............................. 3-5
Sidestand.............................................. 3-17
Spark plug, checking .............................. 6-8
Specifications ......................................... 8-1
Starting off .............................................. 5-2
Starting the engine ................................. 5-1
Start switch ........................................... 3-10
Steering, checking ................................ 6-25
Steering tie rod, checking..................... 6-25
Storage ................................................... 7-4
Storage compartment........................... 3-16TTail/brake light ...................................... 6-30
Throttle grip and cable,
checking and lubricating .................... 6-22
Throttle grip free play, checking ........... 6-16
Tires ...................................................... 6-17
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-31
Troubleshooting charts ......................... 6-32
Turn signal indicator lights...................... 3-3
Turn signal light bulb ............................ 6-31
Turn signal switch ................................. 3-10VValve clearance..................................... 6-16
Vehicle identification number ................. 9-1
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