air filter YAMAHA TT-R110E 2020 Owners Manual

Table of contents
Location of important la bels ........... 1-1
Safety information ............................ 2-1
Description ....................................... 3-1
Left view ......................................... 3-1
Right view ....................................... 3-2
Controls and instruments ............... 3-3
Instrument an d control functions ... 4-1
Main switch .................................... 4-1
Handlebar switches ........................ 4-1
Shift pedal ...................................... 4-2
Brake lever...................................... 4-2
Brake pedal .................................... 4-3
Fuel tank cap .................................. 4-3
Fuel ................................................. 4-4
Fuel tank breather hose.................. 4-5
Fuel cock ........................................ 4-6
Starter (choke) lever ...................... 4-7
Kickstarter ..................................... 4-7
Seat ................................................ 4-8
Shock absorber assembly .............. 4-8
Sidestand ....................................... 4-9
Starting circuit cut-off system ........ 4-9
For your safety – pre-operation
checks ............................................... 5-1
Operation an d important ri din g
points ................................................ 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
Perio dic maintenance an d
a d justment ........................................ 7-1
Owner’s tool kit .............................. 7-2
Periodic maintenance chart for the
emission control system ............. 7-3
General maintenance and lubrication chart .......................... 7-4
Removing and installing panels...... 7-6 Checking the spark plug ................. 7-7
Engine oil......................................... 7-8
Cleaning the air filter element ....... 7-10
Cleaning the spark arrester ........... 7-12
Adjusting the carburetor ............... 7-13
Adjusting the engine idling
speed ......................................... 7-14
Checking the throttle grip free
play ............................................ 7-15
Valve clearance ............................. 7-15
Tires .............................................. 7-16
Spoke wheels ................................ 7-17
Adjusting the clutch free play........ 7-18
Adjusting the brake lever free play ............................................ 7-18
Adjusting the brake pedal free play ............................................ 7-19
Checking the shift pedal ............... 7-20
Checking the front and rear brake shoes ......................................... 7-20
Drive chain slack ........................... 7-21
Cleaning and lubricating the drive chain ................................. 7-22
Checking and lubricating the cables ........................................ 7-23
Checking and lubricating the
throttle grip and cable ............... 7-23
Checking and lubricating the brake lever ................................. 7-24
Checking and lubricating the brake pedal ................................ 7-24
Checking and lubricating the
sidestand ................................... 7-25
Lubricating the swingarm pivots ... 7-25
Checking the front fork ................. 7-26
Checking the steering ................... 7-26
Checking the wheel bearings ........ 7-27
Battery........................................... 7-27
Replacing the fuse ........................ 7-29
Supporting the motorcycle ........... 7-29
Front wheel ................................... 7-30
Rear wheel .................................... 7-31
Troubleshooting ............................ 7-33
Troubleshooting chart ................... 7-34
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Description
3-2
3
EAU63391
Right view
12 3 4
85 7
6
1. Spark arrester (page 7-12)
2. Seat (page 4-8)
3. Fuel tank cap (page 4-3)
4. Air filter element (page 7-10)
5. Spark plug cap (page 7-7)
6. Engine oil filler cap (page 7-8)
7. Brake pedal (page 4-3)
8. Kickstarter (page 4-7)
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Periodic maintenance an d a djustment
7-3
7
EAU69172
Perio dic maintenance chart for the emission control system
TIP
 From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals
starting from 3000 km (1800 mi) or 6 months.
 Items marked with an asterisk should be performed by a Yamaha dealer as
they require special tools, data and technical skills.
No. ITEM 13 5
0.6 1.8 3 16 12
30 90 150
1 *Fuel line • Check fuel hoses for cracks or
damage.
• Replace if necessary. √√
2Spark plu g• Check condition.
• Adjust gap and clean.
√√
3 *Valve clearance • Check and adjust valve clear-
ance when engine is cold. √
4 Air filter element • Clean with solvent.
• Replace if necessary.
√√
5 *Crankcase
breather
system • Check ventilation hose for
cracks or damage and drain
any deposits.
• Replace if necessary. √√ √
6 *Car buretor • Check engine idling speed and
starter operation.
• Adjust if necessary. √√ √
7 Exhaust system • Check for leakage.
• Tighten if necessary.
• Replace gasket(s) if necessary. √√
8 *Spark arrester • Clean. √
9En gine oil • Change (warm engine before
draining). √√ √X 1000 km
X 1000 mi month
CHECKS AND
MAINTENANCE JOBS
hours
INITIALODOMETER READINGS
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Periodic maintenance an d a djustment
7-5
7
EAU40001
TIP
The air filter needs more frequent service if you are riding in unusually wet or dusty
areas.
9 *Steerin g b earin gs • Check bearing assemblies for
looseness.
• Moderately repack with lithium- soap-based grease. √√
10 *Chassis fasteners • Check all chassis fitting and
fasteners.
• Correct if necessary. √√ √
11 Brake lever pivot
shaft • Apply lithium-soap-based
grease lightly. √√
12 Brake ped
al pivot
shaft • Apply lithium-soap-based
grease lightly. √√
13 Si destan d pivot • Check operation.
• Apply lithium-soap-based
grease lightly. √√
14 *Front fork • Check operation and for oil
leakage.
• Replace if necessary. √√
15 *Shock a
bsor ber as-
sem bly • Check operation and for oil
leakage.
• Replace if necessary. √
16 *Control ca bles • Apply Yamaha cable lubricant
or other suitable cable lubricant
thoroughly. √√ √
17 *Throttle grip • Check operation.
• Check throttle grip free play,
and adjust if necessary.
• Lubricate cable and grip hous- ing. √√ √
No. ITEM
13 5
0.6 1.8 3 16 12
30 90 150
X 1000 km X 1000 mi month
CHECKS AND
MAINTENANCE JOBS
hours
INITIALODOMETER READINGS
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Periodic maintenance an d a djustment
7-10
7 9. Turn the engine off, and then
check the oil level and correct it if
necessary.
EAU41638
Cleanin g the air filter element
The air filter element should be cleaned
or replaced at the intervals specified in
the periodic maintenance and lubrica-
tion chart. Clean or, if necessary, re-
place the air filter element more
frequently if you are riding in unusually
wet or dusty areas.
To clean the air filter element
1. Remove panel A. (See page 7-6.)
2. Remove the air filter case cover by removing the screws.
3. Pull the sponge material and the air filter mesh out.
4. Clean the mesh with solvent, and then wipe the solvent off.
1. Air filter case cover
2. Screw
1. Sponge material
2. Air filter mesh
2
1
1
2
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Periodic maintenance an d a djustment
7-11
7
5. Clean the sponge material with
solvent, and then squeeze the re-
maining solvent out. WARNING!
Use only a ded icated parts
cleanin g solvent. To avoi d the
risk of fire or explosion, do not
use gasoline or solvents with a
low flash point.
[EWA10432] NOTICE:
To avoi d damag ing the foam
material, han dle it g ently an d
carefully, an d d o not twist or
wrin g it.
[ECA10512]
6. Apply oil of the recommended
type to the entire surface of the
sponge material, and then
squeeze the excess oil out.
TIP
The sponge material should be wet but
not dripping.
7. Insert the mesh and the spongematerial into the air filter case.
NOTICE: Make sure that the
mesh an d the spon ge material
are properly seated in the air fil-
ter case. The en gine shoul d
never be operated without the
mesh an d the spon ge material installe
d, otherwise the pis-
ton(s) an d/or cylin der(s) may b e-
come excessively worn.
[ECA15573]
8. Install the air filter case cover by installing the screws.
TIP
Make sure that the spark plug lead is
inserted into the guide as shown.
9. Install the panel.
To clean the air filter check hose
1. Check the hoses at the bottom of the air filter case for accumulated
dirt or water.
Recommen ded oil:
Yamaha foam air filter oil or other
quality foam air filter oil
1. Spark plug lead
2. Guide
1
12
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Periodic maintenance an d a djustment
7-12
7 2. If dirt or water is visible, remove
the hoses, clean them, and then
reinstall them.
EAU40422
Cleanin g the spark arrester
The spark arrester should be cleaned
at the intervals specified in the periodic
maintenance and lubrication chart.
WARNING
EWA10981
 Always let the exhaust system
cool prior to touchin g exhaust
components.
 Do not start the en gine when
cleanin g the exhaust system.
TIP
Make sure to select a well-ventilated
area free of combustible materials to
clean the spark arrester.
1. Remove the tailpipe by removing
the bolts, and then pulling it out of
the muffler.
2. Tap the tailpipe lightly, and then use a wire brush to remove any
carbon deposits from the spark
arrester portion of the tailpipe and
inside of the tailpipe housing.
1. Air filter check hose
1
1. Tailpipe
2. Tailpipe bolt
21
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Specifications
9-1
9
Dimensions:
Overall length:1565 mm (61.6 in)
Overall width:
680 mm (26.8 in)
Overall height: 920 mm (36.2 in)
Seat height: 670 mm (26.4 in)
Wheelbase:
1080 mm (42.5 in)
Ground clearance: 180 mm (7.09 in)
Minimum turning radius: 1.7 m (5.58 ft)
Wei ght:
Curb weight:
72 kg (159 lb)
Maximum rider weight: 60.0 kg (132 lb)
Technical permissible mass (Maximum load +
Curb weight): 132 kg (291 lb)
Noise an d vi bration level:
Noise level (77/311/EEC):
78.9 dB(A) at 3750 r/min (TT-R110E_AUT/
BEL/CHE/CYP/CZE/DEU/DNK/ESP/FIN/F
RA/GBR/GRC/HRV/HUN/IRL/ITA/NLD/N
OR/POL/PRT/SVK/SVN/SWE/TUR)
Uncertainty of measurement: 3.0 dB(A) (TT-R110E_AUT/BEL/CHE/CYP/
CZE/DEU/DNK/ESP/FIN/FRA/GBR/GRC/
HRV/HUN/IRL/ITA/NLD/NOR/POL/PRT/S
VK/SVN/SWE/TUR)
Vibration on seat (EN1032, ISO5008): Will not exceed 0.5 m/s² (TT-R110E_AUT/
BEL/CHE/CYP/CZE/DEU/DNK/ESP/FIN/F
RA/GBR/GRC/HRV/HUN/IRL/ITA/NLD/N
OR/POL/PRT/SVK/SVN/SWE/TUR)
Uncertainty of measurement:
0.1 m/s² (TT-R110E_AUT/BEL/CHE/CYP/
CZE/DEU/DNK/ESP/FIN/FRA/GBR/GRC/
HRV/HUN/IRL/ITA/NLD/NOR/POL/PRT/S
VK/SVN/SWE/TUR)
Vibration on handlebar (EN1032, ISO5008): Will not exceed 2.5 m/s² (TT-R110E_AUT/
BEL/CHE/CYP/CZE/DEU/DNK/ESP/FIN/F
RA/GBR/GRC/HRV/HUN/IRL/ITA/NLD/N
OR/POL/PRT/SVK/SVN/SWE/TUR) Uncertainty of measurement:
1.0 m/s² (TT-R110E_AUT/BEL/CHE/CYP/
CZE/DEU/DNK/ESP/FIN/FRA/GBR/GRC/
HRV/HUN/IRL/ITA/NLD/NOR/POL/PRT/S
VK/SVN/SWE/TUR)
Engine:
Combustion cycle:
4-stroke
Cooling system: Air cooled
Valve train: SOHC
Number of cylinders:
Single cylinder
Displacement:
110 cm³
Bore × stroke:
51.0 × 54.0 mm (2.01 × 2.13 in)
Compression ratio: 9.3 : 1
Starting system:
Electric starter and kickstarter
Lubrication system: Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40, 20W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity: Oil change: 0.80 L (0.85 US qt, 0.70 Imp.qt)
Air filter:
Air filter element:
Wet element
Fuel:
Recommended fuel:Regular unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 3.8 L (1.0 US gal, 0.8 Imp.gal)
Fuel reserve amount:
0.5 L (0.13 US gal, 0.11 Imp.gal)
Car buretor:
Type × quantity:
VM16 × 1
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11-1
11
Index
A
Air filter element, cleaning .................... 7-10
B
Battery .................................................. 7-27
Brake lever ............................................. 4-2
Brake lever, checking and
lubricating .......................................... 7-24
Brake lever free play, adjusting ............ 7-18
Brake pedal ............................................ 4-3
Brake pedal, checking and lubricating .......................................... 7-24
Brake pedal free play, adjusting........... 7-19
Brake shoes, checking ......................... 7-20
C
Cables, checking and lubricating ......... 7-23
Carburetor, adjusting ........................... 7-13
Care ........................................................ 8-1
Clutch free play, adjusting ................... 7-18
D
Drive chain, cleaning and lubricating ... 7-22
Drive chain slack .................................. 7-21
E
Engine break-in ...................................... 6-3
Engine idling speed .............................. 7-14
Engine oil ................................................ 7-8
Engine serial number............................ 10-1
Engine, starting a warm ......................... 6-2
Engine stop switch ................................. 4-1
F
Front fork, checking ............................. 7-26
Fuel......................................................... 4-4
Fuel cock ................................................ 4-6
Fuel tank breather hose ......................... 4-5
Fuel tank cap.......................................... 4-3
Fuse, replacing ..................................... 7-29
H
Handlebar switches................................ 4-1
I
Identification numbers.......................... 10-1
K
Kickstarter .............................................. 4-7
L
Labels, location ...................................... 1-1
M
Main switch ............................................ 4-1
Maintenance and lubrication, periodic ... 7-4
Maintenance, emission control
system.................................................. 7-3
Matte color, caution ............................... 8-1
Model label ........................................... 10-1
P
Panels, removing and installing .............. 7-6
Parking .................................................... 6-4
Part locations .......................................... 3-1
S
Safety information................................... 2-1
Seat......................................................... 4-8
Shifting .................................................... 6-2
Shift pedal............................................... 4-2
Shift pedal, checking ............................ 7-20
Shock absorber assembly ...................... 4-8
Sidestand ................................................ 4-9
Sidestand, checking and lubricating .... 7-25
Spark arrester, cleaning ........................ 7-12
Spark plug, checking .............................. 7-7
Specifications ......................................... 9-1
Starter (choke) lever ................................ 4-7
Starting and warming up a cold engine ................................................... 6-1
Starting circuit cut-off system ................ 4-9
Start switch ............................................. 4-1
Steering, checking ................................ 7-26
Storage ................................................... 8-4
Supporting the motorcycle ................... 7-29
Swingarm pivots, lubricating ................ 7-25
T
Throttle grip and cable, checking and lubricating ........................................... 7-23
Throttle grip free play, checking ........... 7-15
Tires ...................................................... 7-16
Tool kit .................................................... 7-2
Troubleshooting .................................... 7-33
Troubleshooting chart........................... 7-34
V
Valve clearance..................................... 7-15
Vehicle Emission Control Information label (For Canada) .............................. 10-2
Vehicle identification number ............... 10-1
W
Wheel bearings, checking..................... 7-27
Wheel (front).......................................... 7-30
Wheel (rear) ........................................... 7-31
Wheels .................................................. 7-17
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