tire pressure YAMAHA TT600RE 2004 Service Manual

SPECGENERAL SPECIFICATIONS
2-2
Item Standard Limit
Spark plug
Manufacturer/model NGK/DPR8EA-9 or NGK/DPR9EA-9
Gap 0.8–0.9 mm •••
Clutch typeWet. Multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 71/34 (2.088)
Secondary reduction system Chain drive
Secondary reduction ratio 47/15 (3.133)
Number of drive chain sprocket
teeth (front/rear) 15/47
Transmission type Constant mesh 5-speed
Operation Left foot
Gear ratio 1
st2.583
2nd1.588
3rd1.200
4th0.955
5th0.792
Chassis
Frame type Open cradle backbone frame/detachable
rear frame
Caster angle 27° •••
Trail 117 mm •••
Tires
Front:
Type With tube
Size 90/90-21-(54R) / 90/90-21-(54S)
Manufacturer/model Pirelli / MT70 - Michelin / T63
Rear:
Type With tube
Size 130/80-18-(66R) / 130/80-18-(66S)
Manufacturer/model Pirelli / MT70 - Michelin / T63
Maximum load* 180 kg •••
Tire air pressure
(measured on cold tires):
Up to 90 kg* Front 200 kPa; 2.00 kgf/cm
2; 2.00 bar •••
Rear 220 kPa; 2.20 kgf/cm2; 2.20 bar •••
90 kg–maximum* Front 210 kPa; 2.10 kgf/cm2; 2.10 bar •••
Rear 240 kPa; 2.40 kgf/cm2; 2.40 bar •••
Off-road riding Front 150 kPa; 1.50 kgf/cm2; 1.50 bar •••
Rear 160 kPa; 1.60 kgf/cm2; 1.60 bar •••
High-speed riding Front 210 kPa; 2.10 kgf/cm2; 2.10 bar •••
Rear 240 kPa; 2.40 kgf/cm2; 2.40 bar •••
* Total weight of rider, passenger,
cargo and accessories
Wheels
Front:
Type Spoke wheel
Size 21” x 1.85
Rear:
Type Spoke wheel
Size 18” x MT 2.50
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INSP
ADJINTRODUCTION/PERIODIC MAINTENANCE/
LUBRICATION INTERVALS
3-1
PERIODIC INSPECTION AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended inspections and adjustments.
These preventive maintenance procedures, if followed, will ensure more reliable vehicle operation and a
longer service life. The need for costly overhaul work will be greatly reduced. This information applies to
vehicles already in service as well as to new vehicles that are being prepared for sale. All service techni-
cians should be familiar with this entire chapter.
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
ODOMETER READING (x 1,000 km)
ANNUAL N0. ITEM CHECK OR MAINTENANCE JOB
110 2030 40CHECK
1
*Fuel line• Check fuel hoses for cracks or damage. ✓✓ ✓✓ ✓•
• Check condition.
✓✓
2 Spurk plug• Clean and regap.
• Replace.✓✓
3 * Valves• Check valve clearance.
✓✓ ✓✓
• Adjust.
4Air filter element• Clean.✓✓
• Replace. ✓✓
5 Clutch• Check operation.
✓✓ ✓ ✓✓
• Adjust.
• Check operation, fluid level and vehicle for fluid leakeage.
6 * Front brake•(See NOTE). ✓✓ ✓ ✓✓ ✓•
• Replace brake pads. Whenever worm to the limit
• Check operation, fluid level and vehicle
•for fluid leakage. ✓✓ ✓ ✓✓ ✓
7 * Rear brake•(See NOTE).
• Replace brake pads. Whenever worm to the limit
8 * Brake hoses• Check for cracks or damage.✓✓✓✓ ✓• Replace. (See NOTE). Every 4 years
9 * Wheels• Check runout, spoke tightness and for damage.
✓✓✓ ✓
• Tighten spokes if necessary.
• Check tread depth and for damage.
10 * Tyres• Replace if necessary.
✓✓✓✓ ✓
• Check air pressure.
• Correct if necessary.
11 * Wheel bearings• Check bearing for looseness or damage.✓✓✓✓
12 * Swingarm• Check operation and for excessive play.✓✓✓✓
• Check chain slack.
13 * Drive chain• Make sure that the rear wheel is properly aligned.Every 500 km and after washing the
• Clean and lubricate.motorcycle or riding in the rain.
14 *Steering • Check bearing play and steering for roughness. ✓✓ ✓ ✓✓bearings
• Lubrificate with lithium-soap-based grease. Every 20,000 km
15 *Chassis • Make sure that all nuts, bolts and screws are properly
✓✓ ✓✓ ✓
fasteners•tightened.
16Sidestand• Check operation.
✓✓ ✓✓ ✓
• Lubricate.
17
*Sidestand
• Check operation and for oil leakage. ✓✓ ✓ ✓✓ ✓
switch
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TYRE INSPECTION
3-42
INSP
ADJ
1. Check:
•Tyre pressure
Out of specification ➔Adjust.
Tire air pressure
(measured on cold tires)
Load* Front Rear
200 kPa 220 kPa
Up to 90 kg (2.00 kgf/cm
2, (2.20 kgf/cm2,
2.00 bar) 2.20 bar)
210 kPa 240 kPa
90 kg-maximum (2.10 kgf/cm
2, (2.40 kgf/cm2,
2.10 bar) 2.40 bar)
150 kPa 160 kPa
Off-road riding (1.50 kgf/cm
2, (1.60 kgf/cm2,
1.50 bar) 1.60 bar)
High-speed 210 kPa 240 kPa
riding(2.10 kgf/cm
2, (2.40 kgf/cm2
2.10 bar) 2.40 bar)
Maximum load* 180 kg
* Total weight of rider, passenger, cargo and ac-
cessories.
2. Adjust:
•Air pressure
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
Adjustment:
•Remove the valve cap.
Use an air pump or Increase air
compressed air pistol. pressure
Eliminate air by Air pressure
pressing valve tube diminishes
stem
•Install valve caps securely.
3. Inspect:
•Tyre surface
Wear/Damage ➔Replace.
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