brake YAMAHA TTR125 2003 Repair Manual

5 - 47
CHAS
6. Install:
TT-R125E
Start switch 1
Bolts (start switch) 2
Front brake cable 3
Clamp
NOTE:
Apply the lithium soap base grease on the
front brake cable end.
TT-R125LWE
Start switch 1
Brake master cylinder 2
Brake master cylinder bracket 3
Bolt (brake master cylinder bracket) 4
NOTE:
Install the bracket so that the arrow mark a
face upward.
First tighten the bolts on the upper side of the
brake master cylinder bracket, and then
tighten the bolts on the lower side.
7. Install:
Engine stop switch 1
Clutch lever holder 2
Screws (clutch lever holder) 3
NOTE:
The engine stop switch and clutch lever
holder should be installed according to the
dimensions shown.
Pass the engine stop switch lead in the mid-
dle of the clutch lever holder.
8. Install:
Clutch cable 1
Clamp
NOTE:
Apply the lithium soap base grease on the
clutch cable end.
9. Adjust:
Brake lever free play
Refer to “FRONT BRAKE ADJUST-
MENT” section in the CHAPTER 3.
Clutch lever free play
Refer to “CLUTCH ADJUSTMENT”
section in the CHAPTER 3.
3
1
2
LS
T R..4 Nm (0.4 m · kg, 2.9 ft · lb)
U P3 2
4 4
a1
T R..9 Nm (0.9 m · kg, 6.5 ft · lb)
12 3
3T R..4 Nm (0.4 m · kg, 2.9 ft · lb)
HANDLEBAR

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CHASSWINGARM
EC570000
SWINGARM
Extent of removal:1 Swingarm removal
Extent of removal Order Part name Q’ty Remarks
Preparation for removalSWINGARM REMOVAL
Hold the machine by placing the
suitable stand under the engine.
WARNING
Support the machine securely so there is nodanger of it falling over.
Rear wheel Refer to “REAR WHEEL AND REAR
BRAKE” section.
1 Drive chain tensioner (upper) 1
2 Drive chain tensioner (lower) 1
3 Bolt (connecting arm-frame) 1
4 Bolt (rear shock absorber-relay arm) 1Hold the swingarm.
5 Pivot shaft 1
6 Swingarm 1
1