ECO mode YAMAHA TW200 2002 Owners Manual

Carburetor adjustment ..................................6-13
Idle speed adjustment ...................................6-13
Throttle cable free play inspection ...............6-14
Cam chain adjustment ...................................6-14
Valve clearance adjustment ..........................6-14
Tires.................................................................6-15
Wheels ............................................................6-17
Clutch lever free play adjustment .................6-18
Front brake lever free play adjustment ........6-18
Rear brake pedal height and free play
adjustment ......................................................6-19
Brake light switch adjustment.......................6-20
Checking the brake shoes..............................6-21
Drive chain slack check ..................................6-21
Drive chain slack adjustment ........................6-22
Drive chain lubrication...................................6-23
Cable inspection and lubrication ..................6-24
Throttle cable and grip lubrication ...............6-24
Brake and shift pedal lubrication ..................6-24
Brake and clutch lever lubrication ................6-25
Sidestand lubrication .....................................6-25
Rear suspension lubrication..........................6-25
Front fork inspection ......................................6-26
Steering inspection ........................................6-26
Wheel bearings ..............................................6-27
Battery .............................................................6-27Fuse replacement ...........................................6-29
Headlight bulb replacement ..........................6-30
Supporting the motorcycle ...........................6-31
Front wheel removal ......................................6-31
Front wheel installation .................................6-32
Rear wheel removal .......................................6-33
Rear wheel installation ..................................6-33
Troubleshooting .............................................6-34
Troubleshooting chart ...................................6-35
CLEANING AND STORAGE ...............................7-1
Cleaning ............................................................7-1
Storage..............................................................7-2
SPECIFICATIONS................................................8-1
How to use the conversion table ....................8-4
CONSUMER INFORMATION .............................9-1
Identification numbers record.........................9-1
Key identification number ...............................9-1
Vehicle identification number .........................9-1
Model label .......................................................9-2
TABLE OF CONTENTS
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INSTRUMENT AND CONTROL FUNCTIONS
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ab
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EAU00210Starter(choke) “1”
Starting a cold engine requires a
richer air-fuel mixture. A separate
starter circuit supplies this mixture.
Move in direction ato turn on the
starter(choke).
Move in direction bto turn off the
starter(choke).
1. Starter (choke) “1”
RES: This indicates reserve. If you
run out of fuel while riding,
set the fuel cock to this posi-
tion.
Fill the tank at the first oppor-
tunity. Be sure to set the fuel
cock back to “ON” after refu-
eling!
OFF
ONFUEL RES
1
RES
1. Arrow mark
RES
EAU00212Kick starter
Rotate the kick starter away from
the engine. Push the starter down
lightly with your foot until the
gears engage, then kick smoothly
and forcefully to start the engine.
This model has a primary-coupled
kick starter so the engine can be
started in any gear if the clutch is
disengaged. However, shifting to
neutral before starting is recom-
mended.
1
1. Kick starter
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PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU00685Wheels
To ensure maximum performance,
long service, and safe operation,
note the following:
1. Always inspect the wheels
before a ride. Check for cracks,
bends or warpage of the
wheel. Be sure the spokes are
tight and undamaged. If any
abnormal condition exists in a
wheel, consult a Yamaha deal-
er. Do not attempt even small
repairs to the wheel. If a wheel
is deformed or cracked, it must
be replaced.
2. Tires and wheels should be
balanced whenever either one
is changed or replaced. Failure
to have a wheel balanced can
result in poor performance,
adverse handling characteris-
tics, and shortened tire life.3. Ride at moderate speeds after
changing a tire since the tire
surface must first be broken in
for it to develop its optimal
characteristics.
EAU00680
w
1. It is dangerous to ride with a
worn-out tire. When a tire
tread begins to show lines,
have a Yamaha dealer replace
the tire immediately. Brakes,
tires, and related wheel parts
replacement should also be
left to a Yamaha dealer.
2. Patching a punctured tube is
not recommended. If it is
absolutely necessary to do so,
use great care and replace the
tube as soon as possible with
a good quality replacement.
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EAU01038
SPECIFICATIONS
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Spark plug:
Type / Manufacturer D8EA / NGK or
X24ES-U / DENSO
Spark plug gap 0.6 ~ 0.7 mm
Clutch type:Wet, multiple-disc
Transmission:
Primary reduction system Spur gear
Primary reduction ratio 3.318
Secondary reduction system Chain drive
Secondary reduction ratio 3.571
Number of sprocket teeth
(Rear/Front) 50/14
Transmission type Constant mesh 5-speed
Operation Left foot operation
Gear ratio 1st 2.833
2nd 1.789
3rd 1.318
4th 1.040
5th 0.821
Chassis:
Frame type Diamond
Caster angle 26.5°
Trail 94 mmTire:
Type With tube
Size:
Front 130/80-18 66P
Rear 180/80-14M/C 78P
Manufacturer / model:
Front BRIDGESTONE / TW31
Rear BRIDGESTONE / TW32
Maximum load* 157 kg
Air pressure (cold tire):
up to 80 kg load*
Front 125 kPa; 1.25 kgf/cm
2; 1.25 bar
Rear 125 kPa; 1.25 kgf/cm
2; 1.25 bar
80 kg load ~ Maximum
load*
Front 150 kPa; 1.50 kgf/cm
2; 1.50 bar
Rear 175 kPa; 1.75 kgf/cm
2; 1.75 bar
Off-road riding
Front 125 kPa; 1.25 kgf/cm
2; 1.25 bar
Rear 125 kPa; 1.25 kgf/cm
2; 1.25 bar
High-speed riding
Front 150 kPa; 1.50 kgf/cm
2; 1.50 bar
Rear 175 kPa; 1.75 kgf/cm
2; 1.75 bar
*Load is total weight of cargo, rider, passenger and accessories.
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EAU01039
CONSUMER INFORMATION
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EAU01040Identification numbers record
Record the key identification num-
ber, vehicle identification number
and model label information in the
spaces provided for assistance
when ordering spare parts from a
Yamaha dealer or for reference in
case the vehicle is stolen.
1. KEY IDENTIFICATION
NUMBER:
2. VEHICLE IDENTIFICATION
NUMBER:
3. MODEL LABEL INFORMATION:
1. Key identification number 1. Vehicle identification number
EAU01042
Key identification number
The key identification number is
stamped on the key.
Record this number in the space
provided and use it for reference
when obtaining a new key.
EAU01043
Vehicle identification
number
The vehicle identification number
is stamped into the steering head
pipe.
Record this number in the space
provided.
NOTE:
The vehicle identification number
is used to identify your motorcycle
and may be used to register your
motorcycle with the licensing
authority in your state.
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CONSUMER INFORMATION
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EAU01050Model label
The model label is affixed to the
frame under the seat. (See page 3-
9 for seat removal procedures.)
Record the information on this
label in the space provided. This
information will be needed to
order spare parts from your
Yamaha dealer.
1. Model label
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