light YAMAHA VERSITY 300 2005 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-4
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator lights ................................3-2
Speedometer ..................................3-2
Fuel gauge ......................................3-3
Battery voltage/coolant temperature
gauge ..........................................3-3
Multi-function display ......................3-4
Anti-theft alarm (optional) ...............3-7
Handlebar switches ........................3-7
Front brake lever ............................3-8
Rear brake lever .............................3-9
Fuel tank cap ..................................3-9
Fuel ...............................................3-10
Catalytic converter ........................3-11
Seat ..............................................3-11
Storage compartment ...................3-12
Storage compartment ...................3-12
Storage compartment ...................3-13
Anti-theft device housing ..............3-13
Adjusting the shock absorber
assemblies ................................3-14Luggage hook .............................. 3-14
Sidestand ..................................... 3-15
Ignition circuit cut-off system ........ 3-15
Auxiliary DC jack .......................... 3-17
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing cowlings
and panels .................................. 6-5
Checking the spark plug ................. 6-9
Engine oil ..................................... 6-10
Final transmission oil .................... 6-12
Coolant ......................................... 6-13Air filter and V-belt case air filter
elements ................................... 6-14
Adjusting the carburetor ............... 6-16
Checking the throttle cable free
play ........................................... 6-16
Valve clearance ........................... 6-17
Tires ............................................. 6-17
Cast wheels ................................. 6-19
Checking the front and rear brake
lever free play ........................... 6-19
Checking the front and rear brake
pads .......................................... 6-20
Checking the brake fluid level ...... 6-20
Changing the brake fluid .............. 6-21
Checking and lubricating the
cables ....................................... 6-22
Checking and lubricating the throttle
grip and cable ........................... 6-22
Lubricating the front and rear brake
levers ........................................ 6-22
Checking and lubricating the
centerstand and sidestand ....... 6-23
Checking the front fork ................. 6-23
Checking the steering .................. 6-24
Checking the wheel bearings ....... 6-25
Battery ......................................... 6-25
Replacing the fuses ..................... 6-26
Replacing the headlight bulb ....... 6-27
Replacing a front turn signal light
bulb ........................................... 6-28

TABLE OF CONTENTS
Replacing the tail/brake light bulb
or a rear turn signal light bulb ... 6-29
Replacing the license plate light
bulb ........................................... 6-30
Troubleshooting ............................ 6-30
Troubleshooting charts ................. 6-31
SCOOTER CARE AND STORAGE... 7-1
Care ................................................ 7-1
Storage ...........................................7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION............. 9-1
Identification numbers .................... 9-1

SAFETY INFORMATION
1-3
1


Cargo and accessory weight
should be kept as low and close to
the scooter as possible. Make sure
to distribute the weight as evenly
as possible on both sides of the
scooter to minimize imbalance or
instability.


Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories and cargo are securely
attached to the scooter before
riding. Check accessory mounts
and cargo restraints frequently.


Never attach any large or heavy
items to the handlebar, front fork,
or front fender. Such items can
create unstable handling or a slow
steering response.
Accessories
Genuine Yamaha accessories have
been specifically designed for use on
this scooter. Since Yamaha cannot test
all other accessories that may be avail-
able, you must personally be responsi-
ble for the proper selection, installation
and use of non-Yamaha accessories.
Use extreme caution when selecting
and installing any accessories.Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.


Never install accessories or carry
cargo that would impair the perfor-
mance of your scooter. Carefully
inspect the accessory before using
it to make sure that it does not in
any way reduce ground clearance
or cornering clearance, limit sus-
pension travel, steering travel or
control operation, or obscure lights
or reflectors.
Accessories fitted to the handle-
bar or the front fork area can
create instability due to improper
weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
Bulky or large accessories may
seriously affect the stability of
the scooter due to aerodynamic
effects. Wind may attempt to lift
the scooter, or the scooter may
become unstable in cross
winds. These accessories mayalso cause instability when
passing or being passed by
large vehicles.
Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-
tor and may limit control ability,
therefore, such accessories are
not recommended.


Use caution when adding electri-
cal accessories. If electrical acces-
sories exceed the capacity of the
scooter’s electrical system an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Gasoline and exhaust gas


GASOLINE IS HIGHLY FLAMMA-
BLE:
Always turn the engine off when
refueling.
Take care not to spill any gaso-
line on the engine or exhaust
system when refueling.
Never refuel while smoking or in
the vicinity of an open flame.

INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU10460
Main switch/steering lock The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
EAU34121
ON “”
All electrical circuits are supplied with
power; the meter lighting, taillight, li-
cense plate light and auxiliary lights
come on, and the engine can be start-
ed. The key cannot be removed.NOTE:The headlights come on automatically
when the engine is started and stay on
until the key is turned to “” or the sid-estand is moved down.
EAU10660
OFF “”
All electrical systems are off. The key
can be removed.
EAU10680
LOCK “”
The steering is locked, and all electrical
systems are off. The key can be re-
moved.
To lock the steering1. Turn the handlebars all the way to
the left.
2. Push the key in from the “” posi-
tion, and then turn it to “” while
still pushing it.
3. Remove the key.
To unlock the steeringPush the key in, and then turn it to “”
while still pushing it.
WARNING
EWA10060
Never turn the key to “” or “”
while the vehicle is moving, other-
wise the electrical systems will be
switched off, which may result inloss of control or an accident. Make
sure that the vehicle is stopped be-
fore turning the key to “” or “”.
PUSHOPEN
ZAUM0253

INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
EAU10980
Indicator lights
EAU11030
Turn signal indicator lights “ ” and
“”
The corresponding indicator light flash-
es when the turn signal switch is
pushed to the left or right.
EAU11080
High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAUM1050
Low beam indicator light “ ”
This indicator light comes on when the
low beam of the headlight is switched
on.
EAU11590
Speedometer UK ONLY
The speedometer shows the riding
speed.
1. Low beam indicator light “ ”
2. Left turn signal indicator light “ ”
3. Right turn signal indicator light “ ”
4. High beam indicator light “ ”
12 34
ZAUM0578
1. Speedometer
1. Speedometer
1
ZAUM0402
1
ZAUM0593

INSTRUMENT AND CONTROL FUNCTIONS
3-3
3
EAUM1470
Fuel gauge The fuel gauge indicates the amount of
fuel in the fuel tank. The needle moves
towards “E” (Empty) as the fuel level
decreases. When the remaining fuel in
the tank reaches approximately 1.9 L
(0.50 US gal) (0.42 Imp.gal), the fuel
level warning light will come on and the
multi-function display will automatically
change to the “Trip/fuel” mode. (See
page 3-4.) If this occurs, refuel as soon
as possible.NOTE:Do not allow the fuel tank to empty itselfcompletely.
EAUM1101
Battery voltage/coolant
temperature gauge When the key is turned to “”, this
gauge indicates the battery voltage lev-
el before the engine was stopped.NOTE:If the needle drops to the “9V” (low)
mark, have a Yamaha dealer check thebattery.
When the key is turned to “”, this
gauge indicates the coolant tempera-
ture. If the needle reaches the red
zone, stop the scooter and allow the
engine to cool. (See page 6-31.)
CAUTION:
ECA10020
Do not operate the engine if it isoverheated.
1. Fuel gauge
2. Fuel level warning light
1
2
ZAUM0403
1. High level
2. Low level
1
2
ZAUM0579
1. Red zone
1
ZAUM0580

INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
EAUM2050
Multi-function display The multi-function display is equipped
with the following:

an odometer (which shows the to-
tal distance traveled)


two tripmeters (which show the
distance traveled since they were
last set to zero, the time passed
since the tripmeters were set to ze-
ro, and the average speed traveled
during this time)


a fuel reserve tripmeter (which
shows the distance traveled since
the fuel level warning light came
on)


a clock


an ambient temperature display


an oil change indicator (which
comes on when the engine oil
should be changed)
NOTE:

For the UK, the distance traveled
is displayed in miles and the tem-
perature reading is displayed in °F.


For other countries, the distance
traveled is displayed in kilometers
and the temperature reading is dis-played in °C.
Odometer and tripmeter modes
Pushing the “MODE” button switches
the display between the odometer
mode “Total” and the tripmeter modes
“Trip” in the following order:
Total → Trip 1 → Trip 2 → Trip/fuel →
Total
NOTE:

The Trip/fuel odometer is only acti-
vated if the fuel level warning light
comes on.


The Trip 2 odometer is automati-
cally reset after turning the key to“” and two hours have passed.
Pushing the “SET” button when in the
tripmeter mode switches the display
between the different tripmeter func-
tions in the following order:
Trip 1 or Trip 2 → Time 1 or 2 → Aver-
age speed 1 or 2 → Trip 1 or Trip 2
1.“MODE” button
2. Multi-function display
3.“SET” button
1
23
ZAUM0581
1. Total
2. Trip 1
3. Trip 2
4. Trip/Fuel
"Mode"
"Mode"
"Mode"
"Mode"1
2
3
4
ZAUM0391

INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
If the fuel level warning light comes on
(See page 3-3.), the display will auto-
matically change to the fuel reserve
tripmeter mode “Trip/fuel” and start
counting the distance traveled from that
point. In that case, pushing the “MODE”
button switches the display between
the various tripmeter and odometer
modes in the following order:
Trip/Fuel → Trip 1 → Trip 2 → Total →
Trip/fuelTo reset a tripmeter, select it by push-
ing the “MODE” button, and then push
the “SET” button for at least one sec-
ond. If you do not reset the fuel reserve
tripmeter manually, it will reset itself au-
tomatically and the display will return to
the prior mode after refueling and trav-
eling 5 km (3 mi).
Clock mode
To set the clock:
1. When the display is in the “Total”
mode, push the “SET” button for at
least two seconds.
2. When the hour digits start flashing,
push the “SET” button to set the
hours.3. Push the “MODE” button, and the
minute digits will start flashing.
4. Push the “SET” button to set the
minutes.
5. Push the “MODE” button and then
release it to start the clock. The
display will return to the “Total”
mode.
1. Distance
2. Time
3. Average speed
"Set"
"Set""Set"
12
3
ZAUM0392
ZAUM0393
ZAUM0394ZAUM0395

INSTRUMENT AND CONTROL FUNCTIONS
3-7
3
EAU12330
Anti-theft alarm (optional) This model can be equipped with an
optional anti-theft alarm by a Yamaha
dealer. Contact a Yamaha dealer for
more information.
EAU12343
Handlebar switches LeftRight
EAU12350
Pass switch “”
Press this switch to flash the headlight.
EAU12400
Dimmer switch “/”
Set this switch to “” for the high
beam and to “” for the low beam.
EAU12460
Turn signal switch “/”
To signal a right-hand turn, push this
switch to “”. To signal a left-hand
turn, push this switch to “”. When re-
leased, the switch returns to the center
1. Alarm indicator light
1
ZAUM0406
1. Pass switch “”
2. Dimmer switch “/”
3. Turn signal switch “/”
4. Horn switch “”
1234
ZAUM0407
1. Engine stop switch “/”
2. Hazard switch “”, “”
3. Start switch “”
1
2
3
ZAUM0408

INSTRUMENT AND CONTROL FUNCTIONS
3-8
3 position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
EAU12500
Horn switch “”
Press this switch to sound the horn.
EAU12660
Engine stop switch “/”
Set this switch to “” before starting
the engine. Set this switch to “” to
stop the engine in case of an emergen-
cy, such as when the vehicle overturns
or when the throttle cable is stuck.
EAU12720
Start switch “”
With the sidestand up, push this switch
while applying the front or rear brake to
crank the engine with the starter.CAUTION:
ECA10050
See page 5-1 for starting instruc-tions prior to starting the engine.
EAUM1990
Hazard switch “”, “”
With the key in the “” position, set
this switch to “” to turn on the hazard
lighting (simultaneous flashing of all
turn signal lights). To turn off the hazard
lighting, set this switch to “” and, then
turn the key to “”.NOTE:Even if the key is turned from “” to
“” with the hazard lighting on, the
hazard lighting will continue to flash re-
gardless of the hazard switch position.
To cancel the hazard lighting, the key
must be turned to “” and the hazardswitch must be set to the “” position.
The hazard lighting is used in case of
an emergency or to warn other drivers
when your scooter is stopped where it
might be a traffic hazard.CAUTION:
ECA10060
Do not use the hazard light for an ex-
tended length of time, otherwise thebattery may discharge.
EAU12900
Front brake lever The front brake lever is located on the
right handlebar grip. To apply the front
brake, pull this lever toward the handle-
bar grip.1. Front brake lever
1
ZAUM0084