brake YAMAHA VERSITY 300 2006 Owner's Manual

PERIODIC MAINTENANCE AND MINOR REPAIR
6-24
6 2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
CAUTION:
ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-pair it.
EAU23280
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ground.
WARNING
EWA10750
Securely support the vehicle so thatthere is no danger of it falling over.
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
ZAUM0457

PERIODIC MAINTENANCE AND MINOR REPAIR
6-29
65. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
6. Install the socket (together with the
bulb) by turning it clockwise.
7. Install the cowling.
EAUT1270
Replacing the tail/brake light
bulb or a rear turn signal light
bulb 1. Place the scooter on the center-
stand.
2. Remove panel E. (See page 6-8.)
3. Remove the socket (together with
the bulb) by turning it counter-
clockwise.
4. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.
5. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.6. Install the socket (together with the
bulb) by turning it clockwise.
7. Install the panel.1. Turn signal light bulb socket
2. Tail/brake light bulb socket
1
2
ZAUM0586

SCOOTER CARE AND STORAGE
7-1
7
EAU26090
Care While the open design of a scooter re-
veals the attractiveness of the technol-
ogy, it also makes it more vulnerable.
Rust and corrosion can develop even if
high-quality components are used. A
rusty exhaust pipe may go unnoticed
on a car, however, it detracts from the
overall appearance of a scooter. Fre-
quent and proper care does not only
comply with the terms of the warranty,
but it will also keep your scooter looking
good, extend its life and optimize its
performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug cap, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
CAUTION:
ECA10780


Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.


Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use only
a soft, clean cloth or sponge
with mild detergent and water to
clean plastic.


Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent orthinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.


Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.


For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound afterwashing.

SCOOTER CARE AND STORAGE
7-2
7 After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on the
roads during winter are extremely cor-
rosive in combination with water, carry
out the following steps after each ride in
the rain, near the sea or on salt-
sprayed roads.NOTE:Salt sprayed on roads in the winter mayremain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the en-
gine has cooled down.
CAUTION:
ECA10790
Do not use warm water since it in-
creases the corrosive action of thesalt.
2. Apply a corrosion protection spray
on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely be-
fore storing or covering it.
WARNING
EWA10940


Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.


Before operating the scooter
test its braking performanceand cornering behavior.
CAUTION:
ECA10800


Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.


Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.

SPECIFICATIONS
8-2
8
Operation:
Centrifugal automatic typeChassis:Frame type:
Steel tube underbone
Caster angle:
26.00 °
Trail:
90.0 mm (3.54 in)Front tire:Type:
Tubeless
Size:
120/80-14 58P
Manufacturer/model:
MICHELIN/PILOT CITY TLRear tire:Type:
Tubeless
Size:
150/70-14 66P
Manufacturer/model:
MICHELIN/PILOT CITY TLLoading:Maximum load:
202 kg (445 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
180 kPa (26 psi) (1.80 kgf/cm²)Rear:
190 kPa (28 psi) (1.90 kgf/cm²)
Loading condition:
90–160 kg (198–353 lb)
Front:
180 kPa (26 psi) (1.80 kgf/cm²)
Rear:
200 kPa (29 psi) (2.00 kgf/cm²)
Loading condition :
160–202 kg (353–445 lb)
Front:
190 kPa (28 psi) (1.90 kgf/cm²)
Rear:
220 kPa (32 psi) (2.20 kgf/cm²)
Front wheel:Wheel type:
Cast wheel
Rim size:
14 x MT2.75Rear wheel:Wheel type:
Cast wheel
Rim size:
14 x MT4.00Front brake:Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brakeOperation:
Left hand operation
Recommended fluid:
DOT 4
Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
108.0 mm (4.25 in)Rear suspension:Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
120.0 mm (4.72 in)Electrical system:Ignition system:
Transistorized coil ignition
Charging system:
AC magnetoBattery:Model:
F9-12B
Voltage, capacity:
12 V, 9.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage x quantity:Headlight:
12 V, 35 W/35.0 W × 2

SPECIFICATIONS
8-3
8
Tail/brake light:
12 V, 5.0 W/21.0 W × 2
Front turn signal light:
12 V, 21.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
12 V, 5.0 W × 2
Licence plate light:
12 V, 5.0 W × 1
Meter lighting:
LED
High beam indicator light:
LED
Turn signal indicator light:
LEDFuses:Main fuse:
30.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
15.0 A
Ignition fuse:
7.5 A
Radiator fan fuse:
15.0 A
Auxiliary DC jack fuse:
3.0 A
Backup fuse:
3.0 A

INDEX
AAcceleration and deceleration ................ 5-2
Air filter and V-belt case air filter
elements, cleaning ............................. 6-14
Anti-theft alarm (optional) ....................... 3-7
Anti-theft device housing ...................... 3-13
Auxiliary DC jack .................................. 3-17BBattery .................................................. 6-25
Battery voltage/coolant temperature
gauge ................................................... 3-3
Brake fluid, changing ............................ 6-21
Brake fluid level, checking .................... 6-20
Brake lever, front .................................... 3-8
Brake lever, rear ..................................... 3-9
Brake levers, lubricating ....................... 6-22
Braking ................................................... 5-2CCables, checking and lubricating .......... 6-22
Carburetor,adjusting ............................. 6-16
Care ........................................................ 7-1
Catalytic converter ................................ 3-11
Centerstand and sidestand, checking
and lubricating .................................... 6-23
Coolant ................................................. 6-13
Cowlings and panels, removing and
installing ............................................... 6-5DDimmer switch ........................................ 3-7
Display, multi-function ............................ 3-4EEngine break-in ...................................... 5-3
Engine oil .............................................. 6-10
Engine stop switch.................................. 3-8
FFinal transmission oil.............................6-12
Front and rear brake lever free play,
checking .............................................. 6-19
Front and rear brake pads, checking .... 6-20
Front fork, checking...............................6-23
Fuel ....................................................... 3-10
Fuel consumption, tips for reducing ........ 5-3
Fuel gauge .............................................. 3-3
Fuel tank cap........................................... 3-9
Fuses, replacing .................................... 6-26HHandlebar switches ................................. 3-7
Hazard switch.......................................... 3-8
Headlight bulb, replacing....................... 6-27
High beam indicator light......................... 3-2
Horn switch ............................................. 3-8IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-15
Indicator lights .........................................3-2KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-30
Low beam indicator light ......................... 3-2
Luggage hook ....................................... 3-14MMain switch/steering lock ........................ 3-1
Model label .............................................. 9-2PParking ....................................................5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-7Periodic maintenance and lubrication
chart...................................................... 6-2
Pre-operation check list .......................... 4-2
SSafe-riding points .................................... 1-4
Safety information ................................... 1-1
Seat ...................................................... 3-11
Shock absorber assemblies,
adjusting ............................................. 3-14
Sidestand .............................................. 3-15
Spark plug, checking .............................. 6-9
Specifications.......................................... 8-1
Speedometer .......................................... 3-2
Starting off .............................................. 5-2
Starting the engine.................................. 5-1
Start switch ............................................. 3-8
Steering, checking ................................ 6-24
Storage ................................................... 7-3
Storage compartment .................. 3-12, 3-13TTail/brake light bulb or rear turn signal
light bulb, replacing............................. 6-29
Throttle cable free play, checking ......... 6-16
Throttle grip and cable, checking and
lubricating ........................................... 6-22
Tires ...................................................... 6-17
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-30
Troubleshooting charts ......................... 6-31
Turn signal indicator lights ...................... 3-2
Turn signal light bulb (front),
replacing ............................................. 6-28
Turn signal switch ................................... 3-7