engine YAMAHA VERSITY 300 2006 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-4
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator lights ................................3-2
Speedometer ..................................3-2
Fuel gauge ......................................3-3
Battery voltage/coolant temperature
gauge ..........................................3-3
Multi-function display ......................3-4
Anti-theft alarm (optional) ...............3-7
Handlebar switches ........................3-7
Front brake lever ............................3-8
Rear brake lever .............................3-9
Fuel tank cap ..................................3-9
Fuel ...............................................3-10
Catalytic converter ........................3-11
Seat ..............................................3-11
Storage compartment ...................3-12
Storage compartment ...................3-12
Storage compartment ...................3-13
Anti-theft device housing ..............3-13
Adjusting the shock absorber
assemblies ................................3-14Luggage hook .............................. 3-14
Sidestand ..................................... 3-15
Ignition circuit cut-off system ........ 3-15
Auxiliary DC jack .......................... 3-17
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing cowlings
and panels .................................. 6-5
Checking the spark plug ................. 6-9
Engine oil ..................................... 6-10
Final transmission oil .................... 6-12
Coolant ......................................... 6-13Air filter and V-belt case air filter
elements ................................... 6-14
Adjusting the carburetor ............... 6-16
Checking the throttle cable free
play ........................................... 6-16
Valve clearance ........................... 6-17
Tires ............................................. 6-17
Cast wheels ................................. 6-19
Checking the front and rear brake
lever free play ........................... 6-19
Checking the front and rear brake
pads .......................................... 6-20
Checking the brake fluid level ...... 6-20
Changing the brake fluid .............. 6-21
Checking and lubricating the
cables ....................................... 6-22
Checking and lubricating the throttle
grip and cable ........................... 6-22
Lubricating the front and rear brake
levers ........................................ 6-22
Checking and lubricating the
centerstand and sidestand ....... 6-23
Checking the front fork ................. 6-23
Checking the steering .................. 6-24
Checking the wheel bearings ....... 6-25
Battery ......................................... 6-25
Replacing the fuses ..................... 6-26
Replacing the headlight bulb ....... 6-27
Replacing a front turn signal light
bulb ........................................... 6-28

SAFETY INFORMATION
1-2
1 Always signal before turning or
changing lanes. Make sure that
other motorists can see you.


The posture of the operator and
passenger is important for proper
control.
The operator should keep both
hands on the handlebar and
both feet on the footboard during
operation to maintain control of
the scooter.
The passenger should always
hold onto the operator, the seat
strap or grab bar, if equipped,
with both hands and keep both
feet on the passenger footrests.
Never carry a passenger unless
he or she can firmly place both
feet on the passenger footrests.


Never ride under the influence of
alcohol or other drugs.


This scooter is designed for on-
road use only. It is not suitable for
off-road use.Protective apparel
The majority of fatalities from scooter
accidents are the result of head inju-
ries. The use of a safety helmet is the
single most critical factor in the preven-
tion or reduction of head injuries.


Always wear an approved helmet.


Wear a face shield or goggles.
Wind in your unprotected eyes
could contribute to an impairment
of vision which could delay seeing
a hazard.


The use of a jacket, substantial
shoes, trousers, gloves, etc., is ef-
fective in preventing or reducing
abrasions or lacerations.


Never wear loose-fitting clothes,
otherwise they could catch on the
control levers or wheels and cause
injury or an accident.


Never touch the engine or exhaust
system during or after operation.
They become very hot and can
cause burns. Always wear protec-
tive clothing that covers your legs,
ankles, and feet.


Passengers should also observe
the above precautions.Modifications
Modifications made to this scooter not
approved by Yamaha, or the removal of
original equipment, may render the
scooter unsafe for use and may cause
severe personal injury. Modifications
may also make your scooter illegal to
use.
Loading and accessories
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution of
the scooter is changed. To avoid the
possibility of an accident, use extreme
caution when adding cargo or accesso-
ries to your scooter. Use extra care
when riding a scooter that has added
cargo or accessories. Here are some
general guidelines to follow if loading
cargo or adding accessories to your
scooter:
Loading
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit of
202 kg (445 lb). When loading within
this weight limit, keep the following in
mind:

SAFETY INFORMATION
1-3
1


Cargo and accessory weight
should be kept as low and close to
the scooter as possible. Make sure
to distribute the weight as evenly
as possible on both sides of the
scooter to minimize imbalance or
instability.


Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories and cargo are securely
attached to the scooter before
riding. Check accessory mounts
and cargo restraints frequently.


Never attach any large or heavy
items to the handlebar, front fork,
or front fender. Such items can
create unstable handling or a slow
steering response.
Accessories
Genuine Yamaha accessories have
been specifically designed for use on
this scooter. Since Yamaha cannot test
all other accessories that may be avail-
able, you must personally be responsi-
ble for the proper selection, installation
and use of non-Yamaha accessories.
Use extreme caution when selecting
and installing any accessories.Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.


Never install accessories or carry
cargo that would impair the perfor-
mance of your scooter. Carefully
inspect the accessory before using
it to make sure that it does not in
any way reduce ground clearance
or cornering clearance, limit sus-
pension travel, steering travel or
control operation, or obscure lights
or reflectors.
Accessories fitted to the handle-
bar or the front fork area can
create instability due to improper
weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
Bulky or large accessories may
seriously affect the stability of
the scooter due to aerodynamic
effects. Wind may attempt to lift
the scooter, or the scooter may
become unstable in cross
winds. These accessories mayalso cause instability when
passing or being passed by
large vehicles.
Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-
tor and may limit control ability,
therefore, such accessories are
not recommended.


Use caution when adding electri-
cal accessories. If electrical acces-
sories exceed the capacity of the
scooter’s electrical system an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Gasoline and exhaust gas


GASOLINE IS HIGHLY FLAMMA-
BLE:
Always turn the engine off when
refueling.
Take care not to spill any gaso-
line on the engine or exhaust
system when refueling.
Never refuel while smoking or in
the vicinity of an open flame.

SAFETY INFORMATION
1-4
1


Never start the engine or let it run
for any length of time in a closed
area. The exhaust fumes are poi-
sonous and may cause loss of
consciousness and death within a
short time. Always operate your
scooter in an area that has ade-
quate ventilation.


Always turn the engine off before
leaving the scooter unattended
and remove the key from the main
switch. When parking the scooter,
note the following:
The engine and exhaust system
may be hot, therefore, park the
scooter in a place where pedes-
trians or children are not likely to
touch these hot areas.
Do not park the scooter on a
slope or soft ground, otherwise it
may fall over.
Do not park the scooter near a
flammable source (e.g., a kero-
sene heater, or near an open
flame), otherwise it could catch
fire.


If you should swallow any gaso-
line, inhale a lot of gasoline vapor,
or allow gasoline to get into youreyes, see your doctor immediately.
If any gasoline spills on your skin
or clothing, immediately wash the
affected area with soap and water
and change your clothes.
EAU10371
Further safe-riding points

Be sure to signal clearly when
making turns.


Braking can be extremely difficult
on a wet road. Avoid hard braking,
because the scooter could slide.
Apply the brakes slowly when
stopping on a wet surface.


Slow down as you approach a cor-
ner or turn. Once you have com-
pleted a turn, accelerate slowly.


Be careful when passing parked
cars. A driver might not see you
and open a door in your path.


Railroad crossings, streetcar rails,
iron plates on road construction
sites, and manhole covers be-
come extremely slippery when
wet. Slow down and cross them
with caution. Keep the scooter up-
right, otherwise it could slide out
from under you.


The brake pads could get wet
when you wash the scooter. After
washing the scooter, check the
brakes before riding.

DESCRIPTION
2-2
2
EAU10420
Right view
1
987 6 523 4
1. Grab bar (page 5-2)
2. Fuel tank cap (page 3-9)
3. Battery (page 6-25)
4. Coolant reservoir cap (page 6-13)
5. Front brake pads (page 6-20)
6. Main fuse box (page 6-26)
7. Engine oil filler cap (page 6-10)
8. Centerstand (page 6-23)9. Rear brake pads (page 6-20)

INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU10460
Main switch/steering lock The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
EAU34121
ON “”
All electrical circuits are supplied with
power; the meter lighting, taillight, li-
cense plate light and auxiliary lights
come on, and the engine can be start-
ed. The key cannot be removed.NOTE:The headlights come on automatically
when the engine is started and stay on
until the key is turned to “” or the sid-estand is moved down.
EAU10660
OFF “”
All electrical systems are off. The key
can be removed.
EAU10680
LOCK “”
The steering is locked, and all electrical
systems are off. The key can be re-
moved.
To lock the steering1. Turn the handlebars all the way to
the left.
2. Push the key in from the “” posi-
tion, and then turn it to “” while
still pushing it.
3. Remove the key.
To unlock the steeringPush the key in, and then turn it to “”
while still pushing it.
WARNING
EWA10060
Never turn the key to “” or “”
while the vehicle is moving, other-
wise the electrical systems will be
switched off, which may result inloss of control or an accident. Make
sure that the vehicle is stopped be-
fore turning the key to “” or “”.
PUSHOPEN
ZAUM0253

INSTRUMENT AND CONTROL FUNCTIONS
3-3
3
EAUM1470
Fuel gauge The fuel gauge indicates the amount of
fuel in the fuel tank. The needle moves
towards “E” (Empty) as the fuel level
decreases. When the remaining fuel in
the tank reaches approximately 1.9 L
(0.50 US gal) (0.42 Imp.gal), the fuel
level warning light will come on and the
multi-function display will automatically
change to the “Trip/fuel” mode. (See
page 3-4.) If this occurs, refuel as soon
as possible.NOTE:Do not allow the fuel tank to empty itselfcompletely.
EAUM1101
Battery voltage/coolant
temperature gauge When the key is turned to “”, this
gauge indicates the battery voltage lev-
el before the engine was stopped.NOTE:If the needle drops to the “9V” (low)
mark, have a Yamaha dealer check thebattery.
When the key is turned to “”, this
gauge indicates the coolant tempera-
ture. If the needle reaches the red
zone, stop the scooter and allow the
engine to cool. (See page 6-31.)
CAUTION:
ECA10020
Do not operate the engine if it isoverheated.
1. Fuel gauge
2. Fuel level warning light
1
2
ZAUM0403
1. High level
2. Low level
1
2
ZAUM0579
1. Red zone
1
ZAUM0580

INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
EAUM2050
Multi-function display The multi-function display is equipped
with the following:

an odometer (which shows the to-
tal distance traveled)


two tripmeters (which show the
distance traveled since they were
last set to zero, the time passed
since the tripmeters were set to ze-
ro, and the average speed traveled
during this time)


a fuel reserve tripmeter (which
shows the distance traveled since
the fuel level warning light came
on)


a clock


an ambient temperature display


an oil change indicator (which
comes on when the engine oil
should be changed)
NOTE:

For the UK, the distance traveled
is displayed in miles and the tem-
perature reading is displayed in °F.


For other countries, the distance
traveled is displayed in kilometers
and the temperature reading is dis-played in °C.
Odometer and tripmeter modes
Pushing the “MODE” button switches
the display between the odometer
mode “Total” and the tripmeter modes
“Trip” in the following order:
Total → Trip 1 → Trip 2 → Trip/fuel →
Total
NOTE:

The Trip/fuel odometer is only acti-
vated if the fuel level warning light
comes on.


The Trip 2 odometer is automati-
cally reset after turning the key to“” and two hours have passed.
Pushing the “SET” button when in the
tripmeter mode switches the display
between the different tripmeter func-
tions in the following order:
Trip 1 or Trip 2 → Time 1 or 2 → Aver-
age speed 1 or 2 → Trip 1 or Trip 2
1.“MODE” button
2. Multi-function display
3.“SET” button
1
23
ZAUM0581
1. Total
2. Trip 1
3. Trip 2
4. Trip/Fuel
"Mode"
"Mode"
"Mode"
"Mode"1
2
3
4
ZAUM0391

INSTRUMENT AND CONTROL FUNCTIONS
3-6
3 Ambient temperature display
This display shows the ambient tem-
perature from –30 °C (–86 °F) to 50 °C
(122 °F).
The frost warning indicator “” auto-
matically comes on if the temperature is
lower than 3 °C (37.4 °F).Oil change indicator “OIL”
The engine oil should be changed
when this indicator comes on. The indi-
cator stays on until it is reset. After
changing the engine oil, reset the indi-
cator as follows.
1. While holding the “MODE” and
“SET” buttons pushed, turn the key
to “”.
2. Continue holding the “MODE” and
“SET” buttons pushed for two to
five seconds.
3. Release the buttons and the oil
change indicator will go off.
NOTE:

The oil change indicator will come
on at the initial 1000 km (600 mi)
and every 3000 km (4800 mi)
thereafter.


If the engine oil is changed before
the oil change indicator comes on
(i.e. before the periodic oil change
interval has been reached), the in-
dicator must be reset after the oil
change for the next periodic oil
change to be indicated at the cor-
rect time. After resetting, the indi-
cator will come on for two seconds.
If the indicator does not come on,repeat the procedure.
1. Frost warning indicator “”
2. Minus item
3. Temperature1
2
3ZAUM0396
1. Oil change indicator “OIL”
1
ZAUM0582

INSTRUMENT AND CONTROL FUNCTIONS
3-7
3
EAU12330
Anti-theft alarm (optional) This model can be equipped with an
optional anti-theft alarm by a Yamaha
dealer. Contact a Yamaha dealer for
more information.
EAU12343
Handlebar switches LeftRight
EAU12350
Pass switch “”
Press this switch to flash the headlight.
EAU12400
Dimmer switch “/”
Set this switch to “” for the high
beam and to “” for the low beam.
EAU12460
Turn signal switch “/”
To signal a right-hand turn, push this
switch to “”. To signal a left-hand
turn, push this switch to “”. When re-
leased, the switch returns to the center
1. Alarm indicator light
1
ZAUM0406
1. Pass switch “”
2. Dimmer switch “/”
3. Turn signal switch “/”
4. Horn switch “”
1234
ZAUM0407
1. Engine stop switch “/”
2. Hazard switch “”, “”
3. Start switch “”
1
2
3
ZAUM0408