engine YAMAHA VIKING 2015 Owners Manual

Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
ANSI ROHVA1 - 2011General Manager
RV Engineering Division
Recreational Vehicle Business Unit
Business Development Operations
YAMAHA MOTOR CO., LTD.
22 April, 2014
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
(Make, model)
(If applicable)
and to the other relevant Directives of EEC
2004/108/EC
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Akihiro Tsuzuki
Date of Issue
to which this declaration applies, conforms to the essential health
and safety requirements of Directive 2006/42/EC
To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
EC Declaration of Conformity
conforming to Directive 2006/42/EC
Manufacturer
YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA
1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.
YXM700E (YXM700PF) (5Y4AM88W0E0500101–)
(YXM700PHF) (5Y4AM65W0E0500341–)
YXM700ES (YXM700PSF) (5Y4AM73W0E0500181–)
1XP7C_EE.book Page 1 Monday, June 9, 2014 5:17 PM

EVU00050
CONTENTS
LOCATION OF THE WARNING
AND SPECIFICATION LABELS ....... 1-1
SAFETY INFORMATION.................. 2-1
DESCRIPTION ................................. 3-1
INSTRUMENT AND CONTROL
FUNCTIONS ..................................... 4-1Main switch ...................................... 4-1
Indicator lights and warning lights ... 4-2
Multi-function meter unit .................. 4-6
Light switch .................................... 4-12
On-Command drive knob
“2WD/4WD/DIFF LOCK” ............. 4-13
Horn switch .................................... 4-14
Accelerator pedal .......................... 4-15
Brake pedal ................................... 4-15
Parking brake lever ....................... 4-16
Drive select lever ........................... 4-16
Fuel tank cap ................................. 4-17
1234
Doors..............................................4-17
Seats ..............................................4-18
Adjusting the driver seat position...4-19
Seat belts .......................................4-20
Glove compartment .......................4-21
Storage compartments ..................4-22
Cup holders....................................4-24
Cargo bed ......................................4-25
The front and rear shock absorber
assemblies ...................................4-28
Trailer hitch bracket and
receiver ........................................4-29
Auxiliary DC jack ............................4-29
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............5-1 Front and rear brakes ......................5-3
Fuel ..................................................5-4
Engine oil .........................................5-6
Coolant.............................................5-6
Final gear oil ....................................5-7
Differential gear oil ...........................5-7
Accelerator pedal .............................5-7
5
1XP7C_EE.book Page 1 Monday, June 9, 2014 5:17 PM

Seat belts ........................................ 5-7
Passenger handhold ....................... 5-8
Steering ........................................... 5-8
Fittings and fasteners...................... 5-8
Instruments, lights and switches ..... 5-8
Control cables ................................. 5-8
Tires ................................................ 5-8
OPERATION..................................... 6-1 Engine break-in ............................... 6-1
Starting the engine .......................... 6-2
Drive select lever operation and reverse driving............................... 6-4
On-Command drive knob................ 6-6
Parking ............................................ 6-8
Loading ........................................... 6-8
BASIC GUIDE FOR SAFE USE....... 7-1 KNOW YOUR VEHICLE................. 7-1
Driver requirements ........................ 7-3
Passenger requirements................. 7-4
Occupant protection system ........... 7-4
Protective structure ......................... 7-5 Seat belts ......................................... 7-6
Doors ............................................... 7-9
Passenger handhold ....................... 7-9
Seat and shoulder bolsters............ 7-12
Floorboard ..................................... 7-12
Steering wheel ............................... 7-13
LEARNING TO OPERATE YOUR
VEHICLE ..................................... 7-14
Personal protective equipment...... 7-14
Practice for new Yamaha Viking users ............................................ 7-15
Getting ready to ride ...................... 7-16
Turning........................................... 7-16
Accelerating ................................... 7-17
Braking........................................... 7-18
Engine braking............................... 7-18
Leaving the vehicle ........................ 7-19
Parking on a flat area .................... 7-19
Parking on a slope ......................... 7-19
Loading .......................................... 7-20
Operation on different surfaces and terrains.................................. 7-20
Hills ................................................ 7-21
67
1XP7C_EE.book Page 2 Monday, June 9, 2014 5:17 PM

Uphill.............................................. 7-22
Downhill ......................................... 7-23
Rough terrain................................. 7-24
Pavement ...................................... 7-24
Water ............................................. 7-24
Loose terrain/slippery terrain......... 7-25
Brush or wooded areas ................. 7-26
Encountering obstacles ................. 7-26
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................. 8-1 Owner’s manual and tool kit ............ 8-2
Periodic maintenance chart for the emission control system ................ 8-4
General maintenance and lubrication chart ............................. 8-5
Hood ................................................ 8-7
Engine oil and oil filter cartridge ...... 8-9
Final gear oil .................................. 8-15
Differential gear oil......................... 8-17
Coolant .......................................... 8-20
Axle boots ...................................... 8-21
Spark plug inspection .................... 8-22 Cleaning the air filter element ........8-25
Cleaning the air filter case/duct
check hose ...................................8-29
V-belt case drain plug ....................8-30
Cleaning the spark arrester ...........8-30
Valve clearance .............................8-31
Brakes ............................................8-32
Checking the front and rear brake pads .............................................8-32
Checking the parking brake pads .............................................8-33
Checking the brake fluid level........8-33
Brake fluid replacement .................8-34
Checking the brake pedal ..............8-35
Parking brake lever free play adjustment ...................................8-35
Brake light switch adjustment ........8-36
Cable inspection and lubrication....8-37
Brake pedal and accelerator pedal lubrication.....................................8-37
Checking the stabilizer bushes ......8-38
Rear knuckle upper and lower pivot lubrication (left and right).....8-38
81XP7C_EE.book Page 3 Monday, June 9, 2014 5:17 PM

2-7
2
3
4
5
6
7
8
9
10
11
12
13
14
Avoid carbon monoxide poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can
cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death.
Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not
see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you
can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide
can linger for hours or days in enclosed or poorly-ventilated areas. If you experience any symp-
toms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDI-
CAL TREATMENT.●
Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open win-
dows and doors, carbon monoxide can rapidly reach dangerous levels.
●
Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or
carports.
●
Do not run engine outdoors where engine exhaust can be drawn into a building through open-
ings such as windows and doors.
1XP7C_EE.book Page 7 Monday, June 9, 2014 5:17 PM

3-1
1
23
4
5
6
7
8
9
10
11
12
13
14
EVU00080
1-DESCRIPTION
1. Front shock absorber assembly
2. Radiator cap
3. Brake fluid reservoir
4. Driver seat
5. Shoulder bolster
6. Driver seat belt
7. Cargo bed
8. Tail/brake light
9. Spark arrester
10. Rear shock absorber assembly
11. Spark plug
12. Cargo bed release lever
13. Storage compartment (for YXM700PSF)
14. Door 15. Engine oil dipstick
16. Passenger seat belt
17. Passenger seat
18. Sun top (for sun top models)
19. Air filter
20. Battery
21. Fuses
22. Headlight
23. Coolant reservoir
24. Storage compartment
25. Fuel tank cap
26. Oil filter cartridge13
8
7
90AB
D
C 64
2
5
PO
NM J
HK
IGFE
L
1XP7C_EE.book Page 1 Monday, June 9, 2014 5:17 PM

4-1
1
2
34
5
6
7
8
9
10
11
12
13
14
EVU00130
1-INSTRUMENT AND CONTROL FUNCTIONS
EVU00140Main switch1. Main switch 2. “ ” (off)
3. “ ” (on) 4. “ ” (start)
Functions of the respective switch positions
are as follows:
“ ” (on):
All electrical circuits are supplied with power.
The key cannot be removed.TIPThe helmet indicator light comes on and stays
on while the key is turned to “ ” (on).“ ” (off):
All electrical circuits are switched off. The key
can be removed.
“ ” (start):
The electric starter is engaged by turning and
holding the key in this position. Release the
key when the engine starts.
1
2
34
1XP7C_EE.book Page 1 Monday, June 9, 2014 5:17 PM

4-2
4
5
6
7
8
9
10
11
12
13
14
EVU00150Indicator lights and warning lights1. On-Command differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Parking brake indicator light “ ”
7. On-Command four-wheel-drive/differential gear lock indicator “ ”/“ ”
8. Engine trouble warning light “ ”
9. Coolant temperature warning light “ ”
10. Electric Power Steering warning light “EPS” 1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
EVU01140Low-range indicator light “L”
This indicator light comes on when the drive
select lever is in the “L” position.EVU01150High-range indicator light “H”
This indicator light comes on when the drive
select lever is in the “H” position.
356421
7
809
DIFF.
LOCK
21
1XP7C_EE.book Page 2 Monday, June 9, 2014 5:17 PM

4-4
4
5
6
7
8
9
10
11
12
13
14
5B410002Coolant temperature warning light “ ”
If the coolant temperature reaches a specific
level, this light comes on to warn that the cool-
ant temperature is too hot. If the light comes
on during operation, stop the engine as soon
as it is safe to do so and allow the engine to
cool down for about 10 minutes.
(See page 8-58.)
The electrical circuit of the warning light can
be checked by turning the key to “ ” (on). If
the warning light does not come on initially
when the key is turned to “ ” (on), or if the
warning light remains on, have a Yamaha
dealer check the electrical circuit.
NOTICE●
The engine may overheat if the vehicle
is overloaded. If this happens, reduce
the load to specification.
●
After restarting, make sure that the
warning light is out. Continuous use
while this warning light is on may
cause damage to the engine.
1XP7C_EE.book Page 4 Monday, June 9, 2014 5:17 PM

4-5
1
2
34
5
6
7
8
9
10
11
12
13
14
5B410003Engine trouble warning light “ ”
This warning light comes on or flashes if a
problem is detected in the electrical circuit
monitoring the engine. When this occurs,
have a Yamaha dealer check the self-diagno-
sis system. (See page 4-11 for an explanation
of the self-diagnosis device.)
The electrical circuit of the warning light can
be checked by turning the key to “ ” (on). If
the warning light does not come on initially
when the key is turned to “ ” (on), or if the
warning light remains on, have a Yamaha
dealer check the electrical circuit.Electric Power Steering warning light
“EPS”
This warning light comes on when the key is
turned to “ ” (on), and then goes off once
the engine is started. If the warning light re-
mains on or comes on after the engine is
started, the EPS system may not be working
correctly. When this occurs, have a Yamaha
dealer check the EPS system.
The electrical circuit of the warning light can
be checked by turning the key to “ ” (on). If
the warning light does not come on, have a
Yamaha dealer check the electrical circuit.
TIPIf the steering load is too heavy (i.e., exces-
sive steering use when the Viking is traveling
at a slow speed), the power assist is reduced
to protect the EPS motor from overheating.
1XP7C_EE.book Page 5 Monday, June 9, 2014 5:17 PM