parts YAMAHA VIKING 2017 Owners Manual

2-1
2
EBU31150
SAFETY INFORMATION
SAFETY INFORMATION
EBU33300Be a responsible owner
As the vehicle’s owner, you are responsible for the safe and proper operation of your Yamaha
Viking. While understanding all parts of this ma nual are important for vehicle ownership, be sure
to read this chapter and the inst ructions in Chapter 7 before operating your Yamaha Viking. Also
use these two chapters and the labels on the vehicle to instruct new operators and passengers.
Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure that
he/she is willing and able to follow these instructions.
Get to know your vehicle
This off-road vehicle will handle and maneuver differently from cars, ATVs, go-carts, golf-cars
and grounds-keeping vehicles. Follow these instruct ions to reduce your risk of an accident and
to reduce the risk of serious injury or death in the event of an accident.UB427BE0.book Page 1 Friday, February 5, 2016 2:14 PM

2-6
2
Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not
see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you
can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide
can linger for hours or days in enclosed or poorly-ventilated areas. If you experience any symp-
toms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MED-
ICAL TREATMENT.
 Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open win-
dows and doors, carbon monoxide can rapidly reach dangerous levels.
 Do not run engine in poorly ventilated or part ially enclosed areas such as barns, garages, or
carports.
 Do not run engine outdoors where engine exhaus t can be drawn into a building through open-
ings such as windows and doors.
Genuine Yamaha Accessories
Choosing accessories for your Vi king is an important decision. Genuine Yamaha Accessories,
which are available only from a Yamaha dealer , have been designed, tested, and approved by
Yamaha for use on your Viking. Many companies with no connection to Yamaha manufacture parts and accessories or offer oth-
er modifications for Yamaha vehicl es. Yamaha is not in a position to test the products that these
aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the
use of accessories not sold by Yamaha or modifications not specifically recommended by
Yamaha, even if sold and installed by a Yamaha dealer.UB427BE0.book Page 6 Friday, February 5, 2016 2:14 PM

2-7
2
Aftermarket parts, accessories, and modifications
While you may find aftermarket products similar in design and quality to genuine Yamaha Acces-
sories, recognize that some aftermarket accessori es or modifications are not suitable because
of potential safety hazards to yo u or others. Installing aftermarke t products or having other mod-
ifications performed to your Viking that change any of the vehicle’s design or operation charac-
teristics can put you and others at greater risk of serious injury or death. You are responsible for
injuries related to changes in the vehicle.
Aftermarket tires and rims
The tires and rims that came with your Viking were designed to match the performance capabil-
ities and to provide the best combination of handli ng, braking, and comfort. Other tires, rims, siz-
es, and combinations may not be appropriate. Refe r to page 8-41 for tire specifications and more
information on replacing your tires.UB427BE0.book Page 7 Friday, February 5, 2016 2:14 PM

6-1
6
EBU31870
OPERATION
EBU31880Read the Owner’s Manual carefully to be-
come familiar with all controls. If there is a
control or function you do not understand,
ask your Yamaha dealer.
WARNING
EWB03290Failure to familiarize yourself with the con-
trols can lead to loss of control, which
could cause an accident or injury. EBU31890Engine break-inThere is never a more important period in the
life of your vehicle than the period between 0
and 20 hours.
For this reason, we ask that you read the fol-
lowing material carefully. Because the engine
is brand new, you must not put an excessive
load on it for the first several hours of opera-
tion. During the first 20 hours, the variousparts in the engine wear and polish them-
selves to achieve the correct operating clear-
ances.
During this period, prolonged full-throttle op-
eration or any condition that might result in
excessive engine heating must be avoided.
However, momentary (2–3 seconds maxi-
mum) full-throttle operation under load does
not harm the engine.
Each full-throttle acceleration sequence
should be followed with a substantial rest pe-
riod for the engine, by cruising at lower r/min
so the engine can rid itself of the temporary
build-up of heat. If any abnormality is noticed
during this period, consult a Yamaha dealer.
0–10 hours:
Avoid continuous operation above 1/2-throt-
tle. Allow a cooling-off period of 5 to 10 minu-
tes after every hour of operation. Vary the
speed of the vehicle from time to time. Do not
operate it at one set throttle position.UB427BE0.book Page 1 Friday, February 5, 2016 2:14 PM

7-4
7
The Viking comes with a variety of features to
help reduce the risk of driver and passenger
injury. These features work together, and
when properly used, these features will help
protect the occupants in the event of an acci-
dent. If these features are not used properly,
they can cause injury.Protective structure
The vehicle cage/frame provides a protective
structure that helps limit intrusions by branch-
es or other objects and may reduce your risk
of injury in accidents. The protective structure
will not protect occupants in all rollovers or
accidents.
Body parts outside of vehicle can be struck
by passing objects or crushed during vehicle
rollover. Do not put your hands or feet outside
of the vehicle for any reason. Do not hold onto
the door, cage/frame or shoulder bolster.
Wear your seat belt and helmet.
If you think or feel that the vehicle may tip or
roll, do not put your hands or feet outside the
vehicle for any reason. You will not be able to
stop the vehicle from tipping over using your
body. Any part of your body (arms, legs, or
head) outside of the vehicle can be crushed
by the vehicle cage/frame.1. Door
2. Shoulder bolster
3. Passenger handhold
2
1 3
UB427BE0.book Page 4 Friday, February 5, 2016 2:14 PM

7-20
7
Wet brakes may have reduced effectiveness.
After leaving the water, test your brakes. If
necessary, apply the brakes several times to
let friction dry out the linings.NOTICEECB02170After driving your vehicle in water, be sure
to drain the trapped water by removing the
check hoses at the bottom of the air filter
case and air duct and the V-belt case drain
plug. Wash the vehicle in fresh water if it
has been operated in salt water or muddy
conditions. Loose terrain/slippery terrain
When driving on slippery terrain, including
wet, muddy, or icy conditions, as well as
loose gravel, be aware that you could begin
skidding or sliding. To avoid loss of control,
slow down and put the vehicle in four-wheel
drive before driving on a slippery surface and
plan your path to avoid making abrupt ma-
neuvers. If you feel the vehicle begin to slide sideways
or the back wheels slide during a turn, steer
into the direction of the slide if possible, to re-
gain directional control. For example, if you
feel the back of the vehicle start to slide to
your right, steer to the right.
Brush or wooded areas
When operating in areas with brush or trees,
watch carefully on both sides and above the
vehicle for obstacles such as branches that
the vehicle might hit, causing an accident.
Watch for brush that might enter the vehicle
as you pass and strike you or the passengers.
Never hold onto the cage/frame. The passen-
gers should always hold onto the passenger
handhold with both hands.
The muffler and other engine parts become
extremely hot during operation and remain
hot after the engine has stopped. To reduce
the risk of fire during operation or after leaving
the vehicle, do not let brush, grass and other
materials collect under the vehicle, near theUB427BE0.book Page 20 Friday, February 5, 2016 2:14 PM

7-21
7
muffler or exhaust pipe, or next to other hot
parts. Check under the vehicle after operating
in areas where combustible materials may
have collected. Do not idle or park the vehicle
in long dry grass or other dry ground cover.
Encountering obstacles
If you cannot go around an obstacle, such as
a fallen tree or a ditch, stop the vehicle where
it is safe to do so. Set the parking brake and
get out to inspect the area thoroughly. Look
from both your approach side and exit side. If
you believe you can continue safely, choose
the path that will allow you to get over the ob-
stacle and at as close to a right angle as pos-
sible to minimize vehicle tipping. Go only fast
enough to maintain your momentum but still
give yourself plenty of time to react to chang-
es in conditions.If there is any question about your ability to
maneuver safely over the obstacle, you
should turn around if the ground is flat and
you have the room or back up until you find a
less difficult path.UB427BE0.book Page 21 Friday, February 5, 2016 2:14 PM

8-1
8
EBU32002PERIODIC MAINTENANCE AND ADJUSTMENTEBU32010Periodic inspection, adjustment, and lubrica-
tion will keep your vehicle in the safest and
most efficient condition possible. Safety is an
obligation of the vehicle owner/operator. The
most important points of vehicle inspection,
adjustment, and lubrication are explained on
the following pages.
WARNING
EWB01842Failure to properly maintain the vehicle or
performing maintenance activities incor-
rectly may increase your risk of injury or
death during service or while using the ve-
hicle. If you are not familiar with vehicle
service, have a Yamaha dealer perform the
service.
WARNING
EWB02563Turn off the engine when performing main-
tenance unless otherwise specified.
A running engine has moving parts that
can catch on body parts or clothing and
electrical parts that can cause shocks or
fires.
 Running the engine while servicing can
lead to eye injury, burns, fire, or carbon
monoxide poisoning - possibly leading
to death. See page 2-5 for more informa-
tion about carbon monoxide.
WARNING
EWB02691Brake discs, calipers, drums, and linings
can become very hot during use. To avoid
possible burns, let brake components cool
before touching them.
UB427BE0.book Page 1 Friday, February 5, 2016 2:14 PM

8-5
8
5*Exhaust system • Check for leakage.
• Check for looseness and tighten all screw
clamps and joints if necessary.
• Replace gasket(s) if necessary. √√√
6 *Air induction sys-
tem • Check the air cut-off valve, reed valve, and
hose for damage.
• Replace any damaged parts if necessary. √√√√√
7 Spark arrester •Clean. √√√
NO. ITEM ROUTINE
INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300UB427BE0.book Page 5 Friday, February 5, 2016 2:14 PM

8-16
8
TIPBe sure to wipe off spilled oil on any parts af-
ter the engine and exhaust system have
cooled down. NOTICEECB00301In order to prevent clutch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives. Do
not use oils with a diesel specification of
“CD” or oils of a higher quality than
specified. In addition, do not use oils la-
beled “ENERGY CONSERVING II” or
higher. 
Make sure that no foreign material en-
ters the crankcase.
12. Start the engine, and then let it idle for
several minutes while checking it for oil
leakage. If oil is leaking, immediately turn
the engine off and check for the cause.
13. Turn the engine off, wait at least 10 minu-
tes, and then check the oil level and cor-
rect it if necessary.
14. Install the right rear panel by installing the
bolts and the quick fastener screws.
15. Lower the cargo bed.EBU36050Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the general
maintenance and lubrication chart.
Checking the final gear oil level 1. Park the vehicle on a level surface.
Recommended engine oil: See page 10-1.
Oil quantity: Without oil filter cartridge replacement:2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement: 2.30 L (2.43 US qt, 2.02 Imp.qt)
UB427BE0.book Page 16 Friday, February 5, 2016 2:14 PM