brake YAMAHA VMAX 2012 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator lights and warning lights ..............................3-4
Speedometer unit ...........................3-7
Multi-function display ......................3-8
Anti-theft alarm (optional) .............3-17
Handlebar switches ......................3-18
Clutch lever ...................................3-19
Shift pedal .....................................3-20
Brake lever ...................................3-20
Brake pedal ..................................3-21
ABS ..............................................3-21
Fuel tank cap ................................3-22
Fuel ...............................................3-23
Fuel tank breather hose and overflow hose ............................3-24
Catalytic converters ......................3-25
Seats ............................................3-25
Adjusting the front fork ..................3-27
Adjusting the shock absorber assembly ...................................3-29 Luggage strap holders ................. 3-31
EXUP system ............................... 3-31
Sidestand ..................................... 3-31
Ignition circuit cut-off system ........ 3-32
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for
the emission control system ....... 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing the cowling and panels ............... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge ... 6-11
Final gear oil ................................. 6-14
Coolant ......................................... 6-16
Air filter element ........................... 6-19 Checking the engine idling
speed ........................................ 6-19
Checking the throttle grip free play ........................................... 6-20
Valve clearance ........................... 6-20
Tires ............................................. 6-20
Cast wheels ................................. 6-23
Clutch lever .................................. 6-23
Checking the brake lever free
play ........................................... 6-23
Brake light switches ..................... 6-24
Checking the front and
rear brake pads ........................ 6-24
Checking the brake fluid level ...... 6-25
Changing the brake and
clutch fluids ............................... 6-26
Checking and lubricating
the cables ................................. 6-27
Checking and lubricating the throttle grip and cable ......... 6-27
Checking and lubricating the brake and shift pedals ........ 6-27
Checking and lubricating
the brake and clutch levers ...... 6-28
Checking and lubricating the sidestand ............................ 6-29
Lubricating the swingarm pivots ........................................ 6-29
Checking the front fork ................. 6-29
Checking the steering .................. 6-30
Checking the wheel bearings ....... 6-30U2S3E3E0.book Page 1 Monday, September 19, 2011 8:42 AM

TABLE OF CONTENTS
Battery .......................................... 6-31
Replacing the fuses ...................... 6-33
Replacing the headlight bulb ........ 6-35
Tail/brake light .............................. 6-36
Replacing a turn signal light bulb ........................................... 6-37
Replacing a license plate light bulb ........................................... 6-37
Replacing the auxiliary light bulb ........................................... 6-39
Supporting the motorcycle ............ 6-39
Troubleshooting ............................ 6-40
Troubleshooting charts ................. 6-41
MOTORCYCLE CARE AND
STORAGE .......................................... 7-1
Matte color caution ......................... 7-1
Care ................................................ 7-1
Storage ...........................................7-4
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION ............. 9-1
Identification numbers .................... 9-1
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DESCRIPTION
2-2
2
EAU10420
Right view
12 4 67
5
3
9
11
8
10
1. Passenger seat (page 3-25)
2. Rear brake fluid reservoir (page 6-25)
3. Luggage strap holder (page 3-31)
4. Rider seat (page 3-25)
5. Fuse box 1 (page 6-33)
6. Radiator cap (page 6-16)
7. Coolant reservoir (page 6-16)
8. Engine oil level check window (page 6-11) 9. Brake pedal (page 3-21)
10.Fuse box 2 (page 6-33)
11.Shock absorber assembly compression damping force adjusting knob
(page 3-29)U2S3E3E0.book Page 2 Monday, September 19, 2011 8:42 AM

DESCRIPTION
2-3
2
EAU10430
Controls and instruments
123 4 67 89
10
11
5
1. Clutch lever (page 3-19)
2. Left handlebar switches (page 3-18)
3. Clutch fluid reservoir (page 6-25)
4. Speedometer unit (page 3-7)
5. Shift timing indicator light (page 3-6)
6. Front brake fluid reservoir (page 6-25)
7. Right handlebar switches (page 3-18)
8. Brake lever (page 3-20) 9. Throttle grip (page 6-20)
10.Multi-function display (page 3-8)
11.Main switch/steering lock (page 3-2)
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INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
EAU49391
Indicator lights and warning
lights
EAU11030
Turn signal indicator lights “ ”
and “ ”
The corresponding indicator light flash-
es when the turn signal switch is
pushed to the left or right.
EAU11060
Neutral indicator light “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU11080
High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU46565
Oil level warning light “ ”
This warning light comes on if the en-
gine oil level is low.
To check the electrical circuit of the
warning light, place the vehicle on a
level surface, set the engine stop
switch to “ ” and turn the key from
“OFF” to “ON”.
If the warning light does not come on
for a few seconds and then go off, have
a Yamaha dealer check the electrical
circuit.If the warning light stays on, proceed as
follows.
1. Set the engine stop switch to “ ”.
2. Turn the key to “OFF”, wait two minutes, and then turn the key to
“ON”.
3. If the warning light comes on and does not go off, check the engine
oil level. (See page 6-11.) If the
warning light still stays on after
confirming the oil level is correct,
have a Yamaha dealer check the
vehicle.
TIP●
This warning light will not come
on: when the engine is idling
when riding
if the engine has stalled and the key has not been turned from
“ON” to “OFF” and then back to
“ON”
However , if the warning light is on
when the engine is started, it will
stay on until the key is turned to
“OFF”.
1. Shift timing indicator light
2. Fuel level warning light “ ”
3. Right turn signal indicator light “ ”
4. Coolant temperature warning light “ ”
5. Neutral indicator light “ ”
6. High beam indicator light “ ”
7. Engine trouble warning light “ ”
8. Left turn signal indicator light “ ”
9. Immobilizer system indicator light
10.Anti-lock Brake System (ABS) warning light “ ”
11.Oil level warning light “ ”11
10 2
1
9
3
4
5
8
7
6
ABS
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INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
EAU51661
ABS warning light “ ”
In normal operation, the ABS warning
light comes on when the key is turned
to “ON”, and goes off after traveling at a
speed of 10 km/h (6 mi/h) or higher.
If the ABS warning light:●
does not come on when the key is
turned to “ON”
●
comes on or flashes while riding
●
does not go off after traveling at a
speed of 10 km/h (6 mi/h) or higher
The ABS may not work correctly. If any
of the above occurs, have a Yamaha
dealer check the system as soon as
possible. (See page 3-21 for an expla-
nation of the ABS.)WARNING
EWA16040
If the ABS warning light does not go
off after traveling at a speed of 10
km/h (6 mi/h) or higher, or if the
warning light comes on or flashes while riding, the brake system re-
verts to conventional braking. If ei-
ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-
ble wheel lock during emergency
braking. Have a Yamaha dealer
check the brake system and electri-
cal circuits as soon as possible.
TIPIf the start switch is pushed while the
engine is running, the ABS warning
light will come on, but this is not a mal-
function.
EAU48520
Shift timing indicator light
This indicator light can be set to come
on and go off at the desired engine
speeds and is used to inform the rider
when it is time to shift to the next higher
gear.
The electrical circuit of the indicator
light can be checked by turning the key
to “ON”. The indicator light should
come on for a few seconds, and then
go off.
If the indicator light does not come on
initially when the key is turned to “ON”,
or if the indicator light remains on, have
a Yamaha dealer check the electrical
circuit. (See page 3-10 for a detailed
explanation of the function of this indi-
cator light and on how to set it.)
EAU38624
Immobilizer system indicator light
The electrical circuit of the indicator
light can be checked by turning the key
to “ON”. The indicator light should
come on for a few seconds, and then
go off.
If the indicator light does not come on
initially when the key is turned to “ON”,
or if the indicator light remains on, have
a Yamaha dealer check the electrical
circuit.
When the key is turned to “OFF” and 30
seconds have passed, the indicator
light will start flashing indicating the im-
mobilizer system is enabled. After 24
hours have passed, the indicator light
will stop flashing, however the immobi-
lizer system is still enabled.
ABS
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INSTRUMENT AND CONTROL FUNCTIONS
3-20
3
EAU12871
Shift pedal The shift pedal is located on the left
side of the motorcycle and is used in
combination with the clutch lever when
shifting the gears of the 5-speed con-
stant-mesh transmission equipped on
this motorcycle.
EAU33851
Brake lever The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.
The brake lever is equipped with a
brake lever position adjusting knob. To
adjust the distance between the brake
lever and the handlebar grip, turn the
adjusting knob while holding the lever
pushed away from the handlebar grip.
When the desired position is obtained,be sure to set it by aligning a groove on
the adjusting knob with the “ ” mark
on the brake lever.
1. Shift pedal
1
1. Brake lever
2. Brake lever position adjusting knob
3. “ ” mark
4. Distance between brake lever and handlebar
grip
1
4
2
3
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INSTRUMENT AND CONTROL FUNCTIONS
3-21
3
EAU12941
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAU51670
ABS The Yamaha ABS (Anti-lock Brake
System) features a dual electronic con-
trol system, which acts on the front and
rear brakes independently.
Operate the brakes with ABS as you
would conventional brakes. If the ABS
is activated, a pulsating sensation may
be felt at the brake lever or brake pedal.
In this situation, continue to apply the
brakes and let the ABS work; do not
“pump” the brakes as this will reduce
braking effectiveness.
WARNING
EWA16050
Always keep a sufficient distance
from the vehicle ahead to match the
riding speed even with ABS.●
The ABS performs best with
long braking distances.
●
On certain surfaces, such as
rough or gravel roads, the brak-
ing distance may be longer with
the ABS than without.
The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
TIP●
The ABS performs a self-diagno-
sis test each time the vehicle first
starts off after the key is turned to
“ON” and the vehicle has traveled
at a speed of 10 km/h (6 mi/h) or
higher. During this test, a “clicking”
noise can be heard from under the
seat, and if the brake lever or
brake pedal is even slightly ap-
plied, a vibration can be felt at the
lever and pedal, but these do not
indicate a malfunction.
●
This ABS has a test mode which
allows the owner to experience the
pulsation at the brake lever or
brake pedal when the ABS is oper-
ating. However, special tools are
required, so please consult your
Yamaha dealer when performing
this test.
NOTICE
ECA16120
Keep any type of magnets (including
magnetic pick-up tools, magnetic
screwdrivers, etc.) away from the
front and rear wheel hubs, otherwise
the magnetic rotors equipped in the
1. Brake pedal
1
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEMCHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check fuel tank breather hose and overflow hose for obstructions, cracks or dam-
age, and check hose connections. 3-23, 3-24
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 6-11
Final gear oil Check vehicle for oil leakage. 6-14
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage. 6-16
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 6-24, 6-25
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
Rear brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 6-24, 6-25
Clutch Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check hydraulic system for leakage. 6-23
Throttle grip Make sure that operation is smooth.
Check throttle grip free play.
If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
and grip housing. 6-20, 6-27
Control cables Make sure that operation is smooth.
Lubricate if necessary. 6-27
Wheels and tires Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.
6-20, 6-23
Brake and shift pedals Make sure that operation is smooth.
Lubricate pedal pivoting points if necessary.
6-27
Brake and clutch levers Make sure that operation is smooth.
Lubricate lever pivoting points if necessary. 6-28
Sidestand Make sure that operation is smooth.
Lubricate pivot if necessary.
6-29
Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.
—
Instruments, lights, signals
and switches Check operation.
Correct if necessary.
—
ITEM CHECKS PAGE
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