maintenance YAMAHA VMAX 2015 Service Manual

PERIODIC MAINTENANCE AND ADJUSTMENT
6-35
6Fuse
box 2
If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to avoi
d causin g extensive d am-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
1. Ignition fuse
2. ABS control unit fuse
3. Headlight fuse
4. Backup fuse (for clock and immobilizer sys-tem)
5. Electronic throttle valve fuse
6. Radiator fan motor fuse
7. Spare fuse
8. Signaling system fuse
9. Parking lighting fuse
10.Sub radiator fan motor fuse
1 23456
7
8
10
7
9
Specifie
d fuses:
Main fuse: 50.0 A
Ignition fuse:
20.0 A
Parking lighting fuse: 7.5 A
Signaling system fuse: 7.5 A
Headlight fuse:
15.0 A
Radiator fan motor fuse: 20.0 A
Sub radiator fan motor fuse: 7.5 A
Fuel injection system fuse:
15.0 A
ABS control unit fuse: 7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse:
15.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse: 7.5 A
U2CEE0E0.book Page 35 Wednesday, August 27, 2014 11:11 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-36
6
EAU46463
Replacing the hea dlig ht bul bThis model is equipped with a halogen
bulb headlight. If the headlight bulb
burns out, replace it as follows.NOTICE
ECA10651
Take care not to damag e the follow-
in g parts:
 Hea dlig ht bul b
Do not touch the glass part of
the hea dlig ht bul b to keep it free
from oil, otherwise the transpar-
ency of the g lass, the luminosity
of the b ulb, an d the b ulb life will
b e ad versely affected . Thor-
ou ghly clean off any d irt and fin-
g erprints on the head light bul b
using a cloth moistene d with al-
cohol or thinner.
 Hea dlig ht lens
Do not affix any type of tinted
film or stickers to the head light
lens.
Do not use a hea dlig ht bul b of a
watta ge hi gher than specified .
1. Remove the headlight unit by re-
moving the bolts.
2. Disconnect the headlight coupler, and then remove the bulb cover. 3. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
4. Place a new headlight bulb into position, and then secure it with
the bulb holder.1. Do not touch the glass part of the bulb.
1. Bolt
1
1
1. Headlight coupler
2. Headlight bulb cover
1. Headlight bulb holder
1
2
1
U2CEE0E0.book Page 36 Wednesday, August 27, 2014 11:11 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-37
65. Install the headlight bulb cover,
and then connect the coupler.
6. Install the headlight unit by install- ing the bolts.
7. Have a Yamaha dealer adjust the headlight beam if necessary.
EAU46405
Replacin g the auxiliary li ght
b ul bIf the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit. (See page 6-36.)
2. Remove the auxiliary light bulb socket (together with the bulb) by
turning it counterclockwise.
3. Remove the burnt-out bulb by pulling it out of the socket. 4. Insert a new bulb into the socket.
5. Install the socket (together with
the bulb) by turning it clockwise.
6. Install the headlight unit.1. Auxiliary light bulb socket
1
1. Auxiliary light bulb
1
U2CEE0E0.book Page 37 Wednesday, August 27, 2014 11:11 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-38
6
EAU24182
Tail/brake li ghtThis model is equipped with an LED-
type tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
EAU24205
Replacin g a turn sig nal light
b ul b1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by pushing it in and turning it coun-
terclockwise. 3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the screw. NOTICE: Do not over-
ti ghten the screw, otherwise the
lens may break.
[ECA11192]
1. Screw
2. Turn signal light lens
1
2
1. Turn signal light bulb
1
U2CEE0E0.book Page 38 Wednesday, August 27, 2014 11:11 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-39
6
EAU50453
Replacing a license plate li ght
b ul b1. Remove the holding plate by re-
moving the bolts.
2. Remove the license plate light unit bolts. 3. Pull the license plate light unit out-
ward as shown to access the bulb
and its socket. 4. Remove the license plate light
bulb socket (together with the
bulb) by turning it counterclock-
wise, and then pulling it out.
5. Remove the burnt-out bulb by pulling it out.
6. Insert a new bulb into the socket.
7. Install the socket (together with the bulb) by pushing it in, and then
turning it clockwise until it stops.
8. Place the license plate light unit in the original position, and then in-
stall the bolts.
9. Install the holding plate by install- ing the bolts.1. Holding plate
2. Bolt
12
1. License plate light unit bolt
2. License plate light unit
1. License plate light bulb socket
2. License plate light unit
1
2
12
1. License plate light bulb
1
U2CEE0E0.book Page 39 Wednesday, August 27, 2014 11:11 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-40
6
EAU24351
Supporting the motorcycleSince this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other mainte-
nance requiring the motorcycle to
stand upright. Check that the motorcy-
cle is in a stable and level position be-
fore starting any maintenance. A
strong wooden box can be placed un-
der the engine for added stability.
To service the front wheel
1. Stabilize the rear of the motorcy- cle by using a motorcycle stand
or, if an additional motorcycle
stand is not available, by placing a
jack under the frame in front of the
rear wheel.
2. Raise the front wheel off the ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing a jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
EAU25872
Trou
bleshootin gAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, d o
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot li ghts from water
U2CEE0E0.book Page 40 Wednesday, August 27, 2014 11:11 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-41
6heaters or furnaces. Gasoline or
g
asoline vapors can i gnite or ex-
plo de, causin g severe injury or prop-
erty damag e.
U2CEE0E0.book Page 41 Wednesday, August 27, 2014 11:11 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-42
6
EAU63200
Troubleshootin g chartsStartin g prob lems or poor en gine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
Have a Yamaha dealer check the vehicle. The engine does not start.
Have a Yamaha dealer check the vehicle.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth or replace the
spark plugs.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
The engine does not start.
Check the ignition.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.
U2CEE0E0.book Page 42 Wednesday, August 27, 2014 11:11 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-43
6En
gine overheatin g
WARNING
EWAT1041
Do not remove the ra diator cap when the en gine an d ra diator are hot. Scal din g hot flui d an d steam may be
b lown out un der pressure, which coul d cause serious injury. Be sure to wait until the en gine has coole d.
 Place a thick ra g, like a towel, over the ra diator cap, an d then slowly rotate the cap counterclockwise to the
d etent to allow any resi dual pressure to escape. When the hissin g soun d has stoppe d, press d own on the cap
while turnin g it counterclockwise, an d then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U2CEE0E0.book Page 43 Wednesday, August 27, 2014 11:11 AM

10-1
10
INDEX
AABS....................................................... 3-21
ABS warning light ................................... 3-6
Air filter element.................................... 6-19
Auxiliary light bulb, replacing ............... 6-37BBattery .................................................. 6-31
Brake and clutch fluids, changing ........ 6-27
Brake and clutch levers,
checking and lubricating .................... 6-28
Brake and shift pedals, checking and lubricating .................... 6-28
Brake fluid level, checking.................... 6-25
Brake lever............................................ 3-20
Brake lever free play, checking ............ 6-24
Brake light switches ............................. 6-24
Brake pedal .......................................... 3-20CCables, checking and lubricating ......... 6-27
Care ........................................................ 7-1
Catalytic converters.............................. 3-24
Clutch lever.................................. 3-19, 6-23
Coolant ................................................. 6-16
Coolant temperature warning light ......... 3-5
Cowling and panels, removing and installing ........................ 6-8DDimmer switch...................................... 3-18EEngine break-in ...................................... 5-3
Engine idling speed, checking.............. 6-20
Engine oil and oil filter cartridge ........... 6-11
Engine serial number .............................. 9-1
Engine stop switch ............................... 3-18 Engine trouble warning light .................. 3-5
EXUP system ....................................... 3-31
FFinal gear oil ......................................... 6-14
Front and rear brake pads, checking ... 6-25
Front fork, adjusting ............................. 3-27
Front fork, checking ............................. 6-30
Fuel ...................................................... 3-23
Fuel consumption, tips for reducing ...... 5-3
Fuel level warning light........................... 3-5
Fuel tank breather hose and overflow
hose ................................................... 3-24
Fuel tank cap........................................ 3-22
Fuses, replacing ................................... 6-34HHandlebar switches ............................. 3-17
Hazard switch ...................................... 3-18
Headlight bulb, replacing ..................... 6-36
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-18IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-32
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-6
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing ....... 6-39
Luggage strap holders ......................... 3-31MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control
system ................................................. 6-3 Matte color, caution................................ 7-1
Model label ............................................. 9-1
Multi-function display ............................. 3-8
NNeutral indicator light ............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-18SSafety information................................... 1-1
Seats ..................................................... 3-25
Shifting.................................................... 5-2
Shift pedal............................................. 3-19
Shift timing indicator light ....................... 3-6
Shock absorber assembly, adjusting ... 3-29
Sidestand.............................................. 3-31
Sidestand, checking and lubricating .... 6-29
Spark plugs, checking .......................... 6-10
Specifications ......................................... 8-1
Speedometer unit ................................... 3-7
Starting the engine ................................. 5-1
Start switch ........................................... 3-18
Steering, checking ................................ 6-30
Storage ................................................... 7-4
Supporting the motorcycle ................... 6-40
Swingarm pivots, lubricating ................ 6-29TTail/brake light ...................................... 6-38
Throttle grip and cable,
checking and lubricating .................... 6-27
Throttle grip free play, checking ........... 6-20
U2CEE0E0.book Page 1 Wednesday, August 27, 2014 11:11 AM