coolant YAMAHA VMAX 2015 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
DESCRIPTION .................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ...................................... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Speedometer unit ........................... 3-7
Multi-function display ..................... 3-8
Handlebar switches ...................... 3-17
Clutch lever .................................. 3-19
Shift pedal .................................... 3-19
Brake lever.................................... 3-20
Brake pedal .................................. 3-20
ABS .............................................. 3-21
Fuel tank cap ................................ 3-22
Fuel ............................................... 3-23
Fuel tank breather hose and
overflow hose ............................ 3-24
Catalytic converters...................... 3-24
Seats ............................................ 3-25
Adjusting the front fork ................. 3-27
Adjusting the shock absorber
assembly ................................... 3-29
Luggage strap holders ................. 3-31 EXUP system ................................ 3-31
Sidestand ...................................... 3-31
Ignition circuit cut-off system ....... 3-32
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kits ............................. 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing the cowling and panels ...................... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge.... 6-11
Final gear oil .................................. 6-14
Coolant.......................................... 6-16
Air filter element ............................ 6-19 Checking the engine idling
speed ........................................ 6-20
Checking the throttle grip free play ............................................ 6-20
Valve clearance............................. 6-20
Tires .............................................. 6-21
Cast wheels .................................. 6-23
Clutch lever................................... 6-23
Checking the brake lever free
play ............................................ 6-24
Brake light switches ..................... 6-24
Checking the front and rear brake
pads .......................................... 6-25
Checking the brake fluid level ...... 6-25
Changing the brake and clutch
fluids .......................................... 6-27
Checking and lubricating the
cables ........................................ 6-27
Checking and lubricating the throttle grip and cable ............... 6-27
Checking and lubricating the brake and shift pedals............... 6-28
Checking and lubricating the
brake and clutch levers ............. 6-28
Checking and lubricating the sidestand................................... 6-29
Lubricating the swingarm pivots......................................... 6-29
Checking the front fork ................. 6-30
Checking the steering................... 6-30
Checking the wheel bearings ....... 6-31U2CEE0E0.book Page 1 Wednesday, August 27, 2014 11:11 AM

DESCRIPTION
2-2
2
EAU10421
Right view
12 4 6
7
5
3
9
11
8
10
1. Passenger seat (page 3-25)
2. Rear brake fluid reservoir (page 6-25)
3. Luggage strap holder (page 3-31)
4. Rider seat (page 3-25)
5. Fuse box 1 (page 6-34)
6. Radiator cap (page 6-16)
7. Coolant reservoir (page 6-16)
8. Engine oil level check window (page 6-11) 9. Brake pedal (page 3-20)
10.Fuse box 2 (page 6-34)
11.Shock absorber assembly compression damping force adjusting
knob (page 3-29)U2CEE0E0.book Page 2 Wednesday, August 27, 2014 11:11 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
EAU49397
Indicator lig hts and warning
lig hts
EAU11031
Turn si gnal in dicator li ghts “ ”
an d“”
The corresponding indicator light
flashes when the turn signal switch is
pushed to the left or right.
EAU11061
Neutral in dicator li ght “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU11081
Hi gh beam in dicator li ght “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU46566
Oil level warnin g lig ht “ ”
This warning light comes on if the en-
gine oil level is low.
To check the electrical circuit of the
warning light, place the vehicle on a
level surface, set the engine stop
switch to “ ” and turn the key from
“OFF” to “ON”.
If the warning light does not come on
for a few seconds and then go off, have
a Yamaha dealer check the electrical
circuit. If the warning light stays on, proceed
as follows.
1. Set the engine stop switch to “ ”.
2. Turn the key to “OFF”, wait two minutes, and then turn the key to
“ON”.
3. If the warning light comes on and does not go off, check the engine
oil level. (See page 6-11.) If the
warning light still stays on after
confirming the oil level is correct,
have a Yamaha dealer check the
vehicle.
TIPThis warning light will not come
on:
• when the engine is idling
• when riding
• if the engine has stalled and the key has not been turned from
“ON” to “OFF” and then back to
“ON”
However , if the warning light is on
when the engine is started, it will
stay on until the key is turned to
“OFF”.
1. Shift timing indicator light
2. Fuel level warning light “ ”
3. Right turn signal indicator light “ ”
4. Coolant temperature warning light “ ”
5. Neutral indicator light “ ”
6. High beam indicator light “ ”
7. Engine trouble warning light “ ”
8. Left turn signal indicator light “ ”
9. Immobilizer system indicator light
10.Anti-lock Brake System (ABS) warning light “ ”
11.Oil level warning light “ ”11
10 2
1
9
3
4
5
8
7
6
ABS
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INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
This model is also equipped with a
self-diagnosis device for the oil
level detection circuit. If a problem
is detected in the oil level detec-
tion circuit, the following cycle will
be repeated until the malfunction
is corrected: The oil level warning
light will flash ten times, then go
off for 2.5 seconds. If this occurs,
have a Yamaha dealer check the
vehicle.
EAU48701
Fuel level warnin g li ght “ ”
This warning light comes on when the
fuel level drops below approximately
3.9 L (1.03 US gal, 0.86 Imp.gal). When
this occurs, refuel as soon as possible.
The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on for a few seconds, and then
go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
TIPThis model is also equipped with a self-
diagnosis device for the fuel level de-
tection circuit. If a problem is detected
in the fuel level detection circuit, the
following cycle will be repeated until
the malfunction is corrected: The fuel
level warning light, the fuel meter and
the fuel level warning indicator will
flash eight times, and then go off for
3.0 seconds. If this occurs, have a
Yamaha dealer check the vehicle.
EAU11447
Coolant temperature warnin g
li g ht “ ”
This warning light comes on if the en-
gine overheats. If this occurs, stop the
engine immediately and allow the en-
gine to cool.
The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on for a few seconds, and then
go off. If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
NOTICE
ECA10022
Do not continue to operate the en-
g
ine if it is overheatin g.TIP For radiator-fan-equipped vehi-
cles, the radiator fan(s) automati-
cally switch on or off according to
the coolant temperature in the ra-
diator.
 If the engine overheats, see page
6-43 for further instructions.
EAU46443
Engine trou ble warnin g lig ht “ ”
This warning light comes on if a prob-
lem is detected in the electrical circuit
monitoring the engine. If this occurs,
have a Yamaha dealer check the self-
diagnosis system. (See page 3-16 for
an explanation of the self-diagnosis
device.)
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INSTRUMENT AND CONTROL FUNCTIONS
3-9
3
a transmission gear indicator
 a coolant temperature meter
 a self-diagnosis device
TIPFor the UK only:
The speedometer and odometer/trip-
meter displays can be switched be-
tween kilometers and miles. To switch
the speedometer and odometer/trip-
meter displays, press “SELECT” for at
least two seconds.
TripmetersTurn the key to “ON”. Push “SELECT”
to switch the display between the trip-
meters “TRIP-1” and “TRIP-2” in the
following order:
TRIP-1 → TRIP-2 → TRIP-1
When the fuel amount in the fuel tank
decreases to 3.9 L (1.03 US gal,
0.86 Imp.gal), the fuel level warning
light comes on, and the tripmeter auto-
matically changes to the fuel reserve
tripmeter “TRIP-F” and starts counting
the distance traveled from that point. In
that case, push “SELECT” to switch
the display between the various trip-
meters in the following order:
TRIP-F → TRIP-1 → TRIP-2 → TRIP-F
If you continue to ride the vehicle after
the fuel reserve tripmeter “TRIP-F” ap-
pears, the fuel meter and fuel level
warning indicator “ ” start flashing.
To reset a tripmeter, select it by push-
ing “SELECT”, and then push “RESET”
for at least one second. If you do not
reset the fuel reserve tripmeter manu-
ally, it resets itself automatically and
the display returns to the prior meter
after refueling and traveling 5 km (3 mi). Fuel meter
The fuel meter indicates the amount of
fuel in the fuel tank. The fuel level dis-
played decreases towards “E” (Empty)
as the fuel tank level decreases. When
the fuel amount in the fuel tank de-
creases to 3.9 L (1.03 US gal,
0.86 Imp.gal), the fuel level warning
light comes on. If this occurs, refuel as
soon as possible.
If you continue to ride the vehicle after
the fuel reserve tripmeter “TRIP-F” ap-
pears, the fuel meter and fuel level
warning indicator “ ” start flashing.
Transmission gear indicatorThis indicator shows the selected gear.
The neutral position is indicated
by “ ” and by the neutral indicator
light.
Coolant temperature meterWith the key in the “ON” position, the
coolant temperature meter indicates
the temperature of the coolant. The
coolant temperature varies with
changes in the weather and engine
load. If the coolant temperature warn-
ing light comes on, and the top seg-
1. Odometer
2. Clock
3. Tripmeter/fuel reserve tripmeter
4. Coolant temperature warning indicator “ ”
5. Coolant temperature meter
6. Transmission gear indicator
7. Fuel level warning indicator “ ”
8. Fuel meter
123
865
7
4
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INSTRUMENT AND CONTROL FUNCTIONS
3-10
3
ment and the coolant temperature
warning indicator flash, stop the vehi-
cle and let the engine cool. (See page
6-43.)
NOTICE
ECA10022
Do not continue to operate the en-
g
ine if it is overheatin g.Select mo de
The various functions of this multi-
function display are adjusted in the Se-
lect mode.TIP The transmission must be in neu-
tral to change settings in this
mode.
 Shifting the transmission into gear
saves all settings made, then can-
cels the Select mode and displays
the Normal mode in all screens.
 Depending on the screen, pushing
“RESET” saves settings or can-
cels the Select mode to display
the Normal mode.Push and hold “SELECT” and “RE-
SET” for at least three seconds to enter
the Select mode. The following items can be set/adjust-
ed in this mode:
 brightness
 shift timing indicator light
 clock
 stopwatch
 countdown clock
 system status
 maintenance counters
TIPTo return to the Normal mode, push
“SELECT” to scroll to “ ”, then push
“RESET”.Adjusting the brightnessThis function allows you to adjust the
brightness of the tachometer panel
and speedometer (“Meter panel”), the
tachometer needle (“Needle”), and the
multi-function display (“Display”) to
suit the outside lighting conditions.
1. Push “SELECT” to highlight “Brightness”. 2. Push “RESET”, then push “SE-
LECT” to scroll through the func-
tions and to highlight an item.
3. Push “RESET”; the brightness lev- el segments for the selected item
starts flashing.
4. Push “SELECT” to highlight the desired brightness level.
5. Push “RESET” to set the bright- ness level.
6. Push “SELECT” to scroll to “ ”, then push “RESET” to return to
the previous menu.
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INSTRUMENT AND CONTROL FUNCTIONS
3-15
3mode again by pushing and holding
“SELECT” and “RESET” for at least
three seconds.
Checking and resetting the system sta-tusThe status/readings of the following
items are displayed, and the tripmeters
can be reset.
 tripmeters and odometer
 fuel consumption
 air intake temperature
 throttle opening positionTIPThe “System status” menu cannot
be entered if the fuel level warning
light or coolant temperature warn-
ing light is on.
 If, when the engine is running
while the system status menu is
displayed, the fuel level warning
light or coolant temperature warn-
ing light comes on, the Normal
mode is automatically displayed.1. Push “SELECT” to highlight “Sys-
tem status”, then push “RESET”. 2. Push “SELECT” to highlight
“Yes”, then push “RESET”. (High-
lighting “No” and pushing “RE-
SET” returns to the previous
menu.)
The display changes to the status
screen. Push “SELECT” and the various trip-
meters and the odometer are dis-
played in the following order:
(TRIP-F) → TRIP-1 → TRIP-2 → ODO
→ (TRIP-F)
Push “RESET” to reset a tripmeter.
TIP For the UK only: Push “SELECT”
for at least two seconds to switch
between kilometers and miles.1. Odometer/tripmeter/fuel reserve tripmeter
2. Clock
3. Instantaneous fuel consumption
4. Throttle opening position display
5. Transmission gear indicator
6. Air intake temperature display
12 3
654
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15598
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections. 3-23, 3-24
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-11
Final gear oil • Check vehicle for oil leakage. 6-14
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 6-16
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-25, 6-25
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OPERATION AND IMPORTANT RIDING POINTS
5-1
5
EAU15952
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10272
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which coul d cause an acci dent
or injury.
EAU48712
TIPThis model is equipped with:  a lean angle sensor to stop the en-
gine in case of a turnover. In this
case, the display will indicate error
code 30, but this is not a malfunc-
tion. Turn the key to “OFF” and
then to “ON” to clear the error
code. Failing to do so will prevent
the engine from starting even
though the engine will crank when
pushing the start switch.
 an engine auto-stop system. The
engine stops automatically if left
idling for 20 minutes. If the engine
stops, simply push the start
switch to restart the engine.
EAU51693
Startin g the en gineIn order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:
 The transmission is in the neutral
position.
 The transmission is in gear with
the clutch lever pulled and the
sidestand up.
See page 3-32 for more informa-
tion.
1. Turn the key to “ON” and make sure that the engine stop switch is
set to “ ”.
The following warning lights and
indicator lights should come on for
a few seconds, then go off. Oil level warning light
 Fuel level warning light
 Coolant temperature warning
light
 Engine trouble warning light
 Shift timing indicator light
 Immobilizer system indicator
light
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
21*Rear suspension re-
lay arm an
d con-
nectin g arm
pivotin g points • Check operation.
√√√√
22 En gine oil • Change.
• Check oil level and vehicle for oil
leakage. √√√√√√
23 En
gine oil filter car-
tri dg e •Replace.
√√√
24 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change coolant. Every 3 years
25 *EXUP system • Check operation, cable free play
and pulley position. √√√
26 Final gear oil • Check oil level and vehicle for oil
leakage. √√ √
• Change. √√√
27 *Front an
d rear
b rake switches • Check operation.
√√√√√√
28 Movin
g parts an d
ca bles • Lubricate.
√√√√√
29 *Throttle g rip • Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing. √√√√√
30 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 k
m
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
U2CEE0E0.book Page 6 Wednesday, August 27, 2014 11:11 AM