check engine light YAMAHA VMAX 2016 User Guide

Operation and important ri din g points
5-2
5
NOTICE
ECA11834
If a warnin g or in dicator li ght does
not come on initially when the key is
turne d to “ON”, or if a warnin g or in-
d icator li ght remains on, see pa ge
3-4 for the correspon din g warnin g
an d in dicator li ght circuit check.
The ABS warning light should
come on when the main switch is
turned to “ON” and then go off af-
ter traveling at a speed of 10 km/h
(6 mi/h) or higher.
NOTICE
ECA17682
If the ABS warnin g li ght does not
come on an d then go off as ex-
plaine d a bove, see pa ge 3-4 for the
warnin g li ght circuit check.2. Shift the transmission into the
neutral position. The neutral indi-
cator light should come on. If not,
ask a Yamaha dealer to check the
electrical circuit.
3. Start the engine by pushing the start switch. If the engine fails to start, release
the start switch, wait a few sec-
onds, and then try again. Each
starting attempt should be as
short as possible to preserve the
battery. Do not crank the engine
more than 10 seconds on any one
attempt.
NOTICE
ECA11043
For maximum en
gine life, never ac-
celerate har d when the en gine is
col d!
EAU16673
Shiftin gShifting gears lets you control the
amount of engine power available for
starting off, accelerating, climbing hills,
etc.
The gear positions are shown in the il-
lustration.TIPTo shift the transmission into the neu-
tral position, press the shift pedal down
repeatedly until it reaches the end of its
travel, and then slightly raise it.1. Shift pedal
2. Neutral position
1
2
2 3
4 5N1
U2CEE1E0.book Page 2 Thursday, November 19, 2015 10:32 AM

Periodic maintenance an d a djustment
6-10
6
To install the panel
Place the panel in the original position,
and then install the bolt.
EAU46681
Checkin
g the spark plug sThe spark plugs are important engine
components, which should be
checked periodically, preferably by a
Yamaha dealer. Since heat and depos-
its will cause any spark plug to slowly
erode, they should be removed and
checked in accordance with the peri-
odic maintenance and lubrication
chart. In addition, the condition of the
spark plugs can reveal the condition of
the engine.
The porcelain insulator around the
center electrode of each spark plug
should be a medium-to-light tan (the
ideal color when the vehicle is ridden
normally), and all spark plugs installed
in the engine should have the same
color. If any spark plug shows a dis-
tinctly different color, the engine could
be operating improperly. Do not at-
tempt to diagnose such problems
yourself. Instead, have a Yamaha deal-
er check the vehicle.
If a spark plug shows signs of elec-
trode erosion and excessive carbon or
other deposits, it should be replaced. Before installing a spark plug, the
spark plug gap should be measured
with a wire thickness gauge and re-
placed if out of specification.
Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the spark
plug threads.
1. Panel C
2. Bolt
1
2
Specified
spark plu g:
NGK/CR9EIA
DENSO/IU27D
1. Spark plug gap
Spark plu g g ap:
0.8–0.9 mm (0.031–0.035 in)
1
U2CEE1E0.book Page 10 Thursday, November 19, 2015 10:32 AM

Periodic maintenance an d a djustment
6-11
6
TIPIf a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4–
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.NOTICE
ECA10841
Do not use any tools to remove or in-
stall the spark plu g cap, otherwise
the i gnition coil coupler may get
d amag ed . The spark plu g cap may
b e difficult to remove b ecause the
ru bber seal on the en d of the cap fits
ti g htly. To remove the spark plu g
cap, simply twist it b ack and forth
while pullin g it out; to install it, twist
it back an d forth while pushin g it in.
EAU1990A
En gine oil an d oil filter car-
tri dgeThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the en gine oil level
1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the check window locat-
ed at the bottom-right side of the
crankcase.TIPThe engine oil should be between the
minimum and maximum level marks.
4. If the engine oil is below the mini-mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To chan ge the en gine oil (with or
without oil filter cartri dge replace-
ment) 1. Place the vehicle on a level surfa- ce.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Place an oil pan under the engine to collect the used oil.
Tightenin g torque:
Spark plug:
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
23
1
U2CEE1E0.book Page 11 Thursday, November 19, 2015 10:32 AM

Periodic maintenance an d a djustment
6-13
6
8. Install the engine oil drain bolt andits new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition, do not use oils la beled
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.
10. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.TIPAfter the engine is started, the engine
oil level warning light should go off if
the oil level is sufficient.NOTICE
ECA10402
If the oil level warnin g lig ht flickers
or remains on even if the oil level is
correct, immed iately turn the en gine
off an d have a Yamaha d ealer check
the vehicle.11. Turn the engine off, wait a few mi- nutes until the oil settles, and then
check the oil level and correct it if
necessary.
1. Torque wrenchTightenin g torque:
Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf)
Ti ghtenin g torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
1
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Oil change:
4.30 L (4.55 US qt, 3.78 Imp.qt)
With oil filter removal: 4.70 L (4.97 US qt, 4.14 Imp.qt)
U2CEE1E0.book Page 13 Thursday, November 19, 2015 10:32 AM

Periodic maintenance an d a djustment
6-16
6
7. Check the oil check bolt gasket
and the oil filler bolt gasket for
damage, and replace them if nec-
essary.
8. Refill with the recommended final gear oil until it flows out of the oil
check bolt hole.
9. Install the oil check bolt, the oil fill- er bolt and their gasket, and then
tighten the bolts to the specified
torques. 10. Install the final gear case breather
cap by installing the washer and
bolt, and then tighten the bolt to
the specified torque.
11. Check the final gear case for oil leakage. If oil is leaking, check for
the cause.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU46694
To check the coolant level1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion.TIPThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
 Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.2. Check the coolant level in the
coolant reservoir.TIPThe coolant should be between the mi-
nimum and maximum level marks.
1. Final gear oil check bolt
2. GasketRecommen ded final gear oil:
Yamaha genuine shaft drive gear oil
SAE 80W-90 API GL-5
Oil quantity:
0.30 L (0.32 US qt, 0.26 Imp.qt)
2
1
Tightenin g torques:
Final gear oil check bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Final gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
Ti ghtenin g torque:
Final gear case breather cap bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
U2CEE1E0.book Page 16 Thursday, November 19, 2015 10:32 AM

Periodic maintenance an d a djustment
6-39
6 3. Pull the license plate light unit out-
ward as shown to access the bulb
and its socket. 4. Remove the license plate light
bulb socket (together with the
bulb) by turning it counterclock-
wise, and then pulling it out.
5. Remove the burnt-out bulb by pulling it out.
6. Insert a new bulb into the socket.
7. Install the socket (together with the bulb) by pushing it in, and then
turning it clockwise until it stops.
8. Place the license plate light unit in the original position, and then in-
stall the bolts.
9. Install the holding plate by install- ing the bolts.
EAU24351
Supportin g the motorcycleSince this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other mainte-
nance requiring the motorcycle to
stand upright. Check that the motorcy-
cle is in a stable and level position be-
fore starting any maintenance. A
strong wooden box can be placed un-
der the engine for added stability.
To service the front wheel
1. Stabilize the rear of the motorcy- cle by using a motorcycle stand
or, if an additional motorcycle
stand is not available, by placing a
jack under the frame in front of the
rear wheel.
2. Raise the front wheel off the ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
1. License plate light unit bolt
2. License plate light unit
1. License plate light bulb socket
2. License plate light unit
1
2
12
1. License plate light bulb
1
U2CEE1E0.book Page 39 Thursday, November 19, 2015 10:32 AM

10-1
10
IndexAABS ....................................................... 3-20
ABS warning light ................................... 3-6
Air filter element .................................... 6-19
Auxiliary light bulb, replacing ................ 6-37BBattery .................................................. 6-31
Brake and clutch fluids, changing ........ 6-27
Brake and clutch levers, checking and
lubricating ........................................... 6-28
Brake and shift pedals, checking and lubricating ........................................... 6-28
Brake fluid level, checking .................... 6-25
Brake lever ............................................ 3-19
Brake lever free play, checking............. 6-24
Brake light switches.............................. 6-24
Brake pedal........................................... 3-20
Brake/tail light ....................................... 6-37CCables, checking and lubricating ......... 6-27
Care ........................................................ 7-1
Catalytic converters .............................. 3-24
Clutch lever ................................. 3-18, 6-23
Coolant ................................................. 6-16
Coolant temperature warning light ......... 3-5
Cowling and panels, removing and installing................................................ 6-8DDimmer switch ...................................... 3-17EEngine break-in....................................... 5-3
Engine idling speed, checking .............. 6-20
Engine oil and oil filter cartridge ........... 6-11
Engine serial number .............................. 9-1 Engine stop switch ............................... 3-18
Engine trouble warning light ................... 3-5
EXUP system........................................ 3-31
FFinal gear oil ......................................... 6-14
Front and rear brake pads, checking ... 6-25
Front fork, adjusting ............................. 3-26
Front fork, checking ............................. 6-30
Fuel ....................................................... 3-22
Fuel consumption, tips for reducing ...... 5-3
Fuel level warning light ........................... 3-5
Fuel tank breather hose and overflow
hose ................................................... 3-24
Fuel tank cap ........................................ 3-21
Fuses, replacing ................................... 6-34HHandlebar switches .............................. 3-17
Hazard switch....................................... 3-18
Headlight bulb, replacing ..................... 6-35
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-18IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-32
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-6
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing........ 6-38
Luggage strap holders ......................... 3-30MMain switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4 Maintenance, emission control
system ..................................................6-3
Matte color, caution ................................7-1
Model label .............................................9-1
Multi-function display .............................3-8
NNeutral indicator light ..............................3-4OOil level warning light ..............................3-4PParking ....................................................5-4
Part locations ..........................................2-1
Pass switch ...........................................3-17SSafety information ...................................1-1
Seats .....................................................3-25
Shifting ....................................................5-2
Shift pedal .............................................3-19
Shift timing indicator light .......................3-6
Shock absorber assembly, adjusting ....3-28
Sidestand ..............................................3-31
Sidestand, checking and lubricating.....6-29
Spark plugs, checking ..........................6-10
Specifications .........................................8-1
Speedometer unit ...................................3-7
Starting the engine ..................................5-1
Start switch ...........................................3-18
Steering, checking ................................6-30
Storage ...................................................7-4
Supporting the motorcycle ...................6-39
Swingarm pivots, lubricating ................6-29TThrottle grip and cable, checking and lubricating ...........................................6-27
U2CEE1E0.book Page 1 Thursday, November 19, 2015 10:32 AM