wiring YAMAHA VX110 2005 User Guide

E
–+ELEC
FUEL CONTROL SYSTEM ........................................................................... 7-31
WIRING DIAGRAM ................................................................................. 7-31
ELECTRIC FUEL PUMP ......................................................................... 7-33
FUEL SENDER ....................................................................................... 7-33
FUEL INJECTOR .................................................................................... 7-34
MAIN AND FUEL PUMP RELAY............................................................. 7-34
OIL PRESSURE SWITCH ....................................................................... 7-34
THERMOSWITCH (ENGINE).................................................................. 7-34
THERMOSWITCH (EXHAUST) .............................................................. 7-34
SLANT DETECTION SWITCH ................................................................ 7-34
REMOTE CONTROL UNIT (DELUXE MODEL ONLY) ........................... 7-34
THROTTLE POSITION SENSOR ........................................................... 7-34
ACCELERATOR POSITION SENSOR ................................................... 7-34
STARTING SYSTEM ..................................................................................... 7-35
WIRING DIAGRAM ................................................................................. 7-35
BATTERY ................................................................................................ 7-37
WIRING CONNECTIONS........................................................................ 7-37
FUSES..................................................................................................... 7-37
START SWITCH...................................................................................... 7-37
STARTER RELAY ................................................................................... 7-38
REMOTE CONTROL UNIT (DELUXE MODEL ONLY) ........................... 7-38
THROTTLE POSITION SENSOR ........................................................... 7-38
ACCELERATOR POSITION SENSOR ................................................... 7-38
STARTER MOTOR ........................................................................................ 7-39
EXPLODED DIAGRAM ........................................................................... 7-39
REMOVAL AND INSTALLATION CHART ............................................. 7-39
SERVICE POINTS .................................................................................. 7-41
Armature inspection .......................................................................... 7-41
Brush holder inspection..................................................................... 7-42
Starter motor front cover inspection .................................................. 7-42
CHARGING SYSTEM .................................................................................... 7-43
WIRING DIAGRAM ................................................................................. 7-43
FUSE ....................................................................................................... 7-44
BATTERY ................................................................................................ 7-44
LIGHTING COIL ...................................................................................... 7-44
RECTIFIER/REGULATOR ...................................................................... 7-44
OFF THROTTLE STEERING SYSTEM......................................................... 7-45
WIRING DIAGRAM ................................................................................. 7-45
STEERING SENSOR .............................................................................. 7-47
ECM......................................................................................................... 7-47
PICKUP COIL .......................................................................................... 7-47
THROTTLE POSITION SENSOR ........................................................... 7-47
ACCELERATOR POSITION SENSOR ................................................... 7-47
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E
–+ELEC
INDICATION SYSTEM .................................................................................. 7-48
WIRING DIAGRAM ................................................................................. 7-48
FUSE ....................................................................................................... 7-50
BATTERY ................................................................................................ 7-50
MAIN AND FUEL PUMP RELAY............................................................. 7-50
ECM......................................................................................................... 7-50
ENGINE TEMPERATURE SENSOR ...................................................... 7-50
THERMOSWITCH (ENGINE).................................................................. 7-50
THERMOSWITCH (EXHAUST) .............................................................. 7-50
REMOTE CONTROL UNIT (DELUXE MODEL ONLY) ........................... 7-50
BUZZER .................................................................................................. 7-50
OIL PRESSURE SWITCH ....................................................................... 7-51
MULTIFUNCTION METER...................................................................... 7-51
Multifunction meter ............................................................................ 7-51
MULTIFUNCTION METER REMOVAL ................................................... 7-51
Display function (Sport model only) .................................................. 7-52
Display function (Deluxe model only) ................................................ 7-53
Speedometer display ........................................................................ 7-54
Tachometer display ........................................................................... 7-55
Hour meter display ............................................................................ 7-55
Voltage meter display........................................................................ 7-55
Low oil pressure warning indicator .................................................... 7-55
Fuel level meter display and fuel warning indicator .......................... 7-55
Overheat warning indicator ............................................................... 7-56
Check engine warning indicator ........................................................ 7-56
Diagnostic display ............................................................................. 7-57
REMOTE CONTROL SYSTEM (DELUXE MODEL ONLY) .......................... 7-58
WIRING DIAGRAM ................................................................................. 7-58
REMOTE CONTROL SYSTEM ............................................................... 7-59
Yamaha Security System indicator ................................................... 7-59
Low-rpm mode indicator.................................................................... 7-59
Checking the remote control transmitter ........................................... 7-60
Transmitter registration ..................................................................... 7-62
Replacing of the transmitter battery .................................................. 7-63
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7-2
E
–+ELECFUSE BOX
FUSE BOX
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
FUSE BOX REMOVAL
Follow the left “Step” for removal.
1 Nut/washer 2/2
2 Wiring harness 1
NOTE:
Disconnect all couplers.
3 Fuse box 1
4 Fuse box cap 1
5Gasket 1
6Fuse 10
7 Tapping screw 2
8 Washer 2
30
3 10
10
20 30
3 10
10
20
6 × 25 mm
6 × 20 mm
6 × 10 mm
6 × 8 mm
6 × 20 mm
AA
AA
3332 31
(VENT)
22
22 21
21 27
27
27
3029 28
24 23
13
1319 19 2625
173
4
5
6 2 1098 7
7
811
12
15
16
18
1420
1
1
17 N •
m (1.7 kgf • m, 12 ft • Ib)
15 N •
m (1.5 kgf • m, 11 ft • Ib)
36
35
35
34
35
17 N •
m (1.7 kgf • m, 12 ft • Ib)
31
6 × 20 mm
3.9 N • m (0.39 kgf • m, 2.8 ft • Ib)
Not reusable
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7-4
E
–+ELECFUSE BOX
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
20 Plate 1
21 Bolt 2
22 Cover 2
23 Positive battery lead 1
24 Starter motor lead 1 With white tape
25 Starter relay 1
26 Grommet 1
27 Bolt 3
28 Wiring harness 1 Red
29 Wiring harness 1 Brown
30
3 10
10
20 30
3 10
10
20
6 × 25 mm
6 × 20 mm
6 × 10 mm
6 × 8 mm
6 × 20 mm
AA
AA
3332 31
(VENT)
22
22 21
21 27
27
27
3029 28
24 23
13
1319 19 2625
173
4
5
6 2 1098 7
7
811
12
15
16
18
1420
1
1
17 N •
m (1.7 kgf • m, 12 ft • Ib)
15 N •
m (1.5 kgf • m, 11 ft • Ib)
36
35
35
34
35
17 N •
m (1.7 kgf • m, 12 ft • Ib)
31
6 × 20 mm
3.9 N • m (0.39 kgf • m, 2.8 ft • Ib)
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7-5
E
–+ELECFUSE BOX
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
30 Wiring harness 1 Black
31 Holder 2
32 Pipe 1
33 Battery 1
34 Battery box 1
35 Nut 4
36 Holder 1
Reverse the removal steps for installation.
30
3 10
10
20 30
3 10
10
20
6 × 25 mm
6 × 20 mm
6 × 10 mm
6 × 8 mm
6 × 20 mm
AA
AA
3332 31
(VENT)
22
22 21
21 27
27
27
3029 28
24 23
13
1319 19 2625
173
4
5
6 2 1098 7
7
811
12
15
16
18
1420
1
1
17 N •
m (1.7 kgf • m, 12 ft • Ib)
15 N •
m (1.5 kgf • m, 11 ft • Ib)
36
35
35
34
35
17 N •
m (1.7 kgf • m, 12 ft • Ib)
31
6 × 20 mm
3.9 N • m (0.39 kgf • m, 2.8 ft • Ib)
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7-6
E
–+ELECFUSE BOX
1
2
6
5
4
3
1Positive battery lead
2Starter motor lead (white tape)
3Starter relay
4Wiring harness (black)
5Wiring harness (brown)
6Wiring harness (red)
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7-7
E
–+ELECECM AND RECTIFIER/REGULATOR
ECM AND RECTIFIER/REGULATOR
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
ECM AND RECTIFIER/
REGULATOR REMOVALFollow the left “Step” for removal.
1 Wiring harness 1
NOTE:
Disconnect all couplers.
2Bolt 2
3 Rectifier/regulator 1
4Bolt 4
5ECM 1
6 Grommet 4
7 Collar 4
2nd 18 N • m (1.8 kgf • m, 13 ft • Ib) 1st 8.8 N • m (0.88 kgf • m, 6.4 ft • Ib)
8 × 35 mm
6 × 30 mm
4.0 N • m (0.4 kgf • m, 2.9 ft • Ib)
6 × 30 mm
4.0 N • m (0.4 kgf • m, 2.9 ft • Ib)
LT
572
LT
LT
242
LT
LT
242
LT
LT
572
LT
LT
572
LT
4
6
5
12
239 10
8 10 8
11
11
7
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7-12
E
–+ELECIGNITION SYSTEM
IGNITION SYSTEM
WIRING DIAGRAM
10A
10A
3A
30A20A
WBrBRFREE
PUSHBWFREE
PUSH
Br BrFREE
PUSH
BW
W
BrBrBrBrR
W
B/W
B/O
B/O
B/O
B/R
P/R
P/R
W/B
P/W
P/W
B/O
L/B
B/WB/R
B/OP/W
P/R
W
W
WLR
Y
G
O
O
W
GG
BW
GG
O
OLG
W
Y
W
G/O
W/BR/Y
Y/G
BL
PBWP/W
B/GB/Y
Y/WL/RB/RB/W
B
B
BBP
P
P
BBP
RR
BBR
R/Y
B/OL/BB/OL/B
B/G
G/OB/OG/O
P/W
B/OB/YB/YR/Y
R/Y
R/Y
R/YB/YR/Y
R/Y
B/O
B/RR/Y
R/Y
R/YY/W
Y/GL/R
Y
P
P
O
O R
R
R
BB
BrRB/O
BBr
B/W
Y BrL R B
R
GB
R/YBBr
4
0 98
B
B B
B
H
I JK LM NOQ
PR
3
5
67 2 1
A
A A
A
C
D
E
F
G
1Battery
2Fuse (30 A)
3Fuse (20 A)
4Fuse (3 A)
5Fuse (10 A)
6Fuse (10 A)
7Starter relay
8Main and fuel pump
relay9Electronic control
throttle valve relay
0Slant detection switch
AIgnition coil
BSpark plug
CCam position sensor
DEngine temperature
sensor
EThermoswitch
(engine)FThermoswitch
(exhaust)
GOil pressure switch
HRemote control unit
(Deluxe model only)
IAntenna
(Deluxe model only)
JECM
KRectifier/regulatorLThrottle body assem-
bly
MAccelerator position
sensor
NPickup coil
OLighting coil
PStart switch
QEngine stop switch
REngine shut-off switch
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7-13
E
–+ELECIGNITION SYSTEM
WIRING DIAGRAM
10A
10A
3A
30A20A
WBrBRFREE
PUSHBWFREE
PUSH
Br BrFREE
PUSH
BW
W
BrBrBrBrR
W
B/W
B/O
B/O
B/O
B/R
P/R
P/R
W/B
P/W
P/W
B/O
L/B
B/WB/R
B/OP/W
P/R
W
W
WLR
Y
G
O
O
W
GG
BW
GG
O
OLG
W
Y
W
G/O
W/BR/Y
Y/G
BL
PBWP/W
B/GB/Y
Y/WL/RB/RB/W
B
B
BBP
P
P
BBP
RR
BBR
R/Y
B/OL/BB/OL/B
B/G
G/OB/OG/O
P/W
B/OB/YB/YR/Y
R/Y
R/Y
R/YB/YR/Y
R/Y
B/O
B/RR/Y
R/Y
R/YY/W
Y/GL/R
Y
P
P
O
O R
R
R
BB
BrRB/O
BBr
B/W
Y BrL R B
R
GB
R/YBBr
4
0 98
B
B B
B
H
I JK LM NOQ
PR
3
5
67 2 1
A
A A
A
C
D
E
F
G
B: Black
Br : Brown
G: Green
L: Blue
O : Orange
P: Pink
R: Red
W: White
Y : YellowB/G : Black/green
B/O : Black/orange
B/R : Black/red
B/W : Black/white
B/Y : Black/yellow
G/O : Green/orange
L/B : Blue/black
L/R : Blue/red
P/R : Pink/redP/W : Pink/white
R/Y : Red/yellow
W/B : White/black
Y/G : Yellow/green
Y/W : Yellow/white
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7-31
E
–+ELECFUEL CONTROL SYSTEM
FUEL CONTROL SYSTEM
WIRING DIAGRAM
10A
10A
3A
30A20A
RR
BBR
B/W
B/O
B/O
B/R
P/R
P/R
P/W
P/W
B/O
L/B
B/WB/R
B/O
P/RP/W
G
O
W
O
OLG
WR/YP/GY/G
B
OL
PB
Pu/RPu/B
Pu/GPu/Y
P/W
R/Y
W/B
Y/WL/R
B
BBP
P
P
BBP
R/Y
B/OL/BB/OL/B
P/G
P/W
B/O
B/O
B/YB/YR/Y
R/Y
R/Y
R/YPu/G
Pu/Y
Pu/B
Pu/RR/Y
R/Y
R/Y
R/Y
R/YY/W
Y/GL/R
O
P
P
O
R
R
L
R
R
B
BLBL
B
B/GPPB
W/BR/YB RW
9 87
E
E E E FGH I3
4
56 2 1
0
A
B
C
D J
K
1Battery
2Fuse (30 A)
3Fuse (20 A)
4Fuse (10 A)
5Fuse (10 A)
6Starter relay
7Main and fuel pump relay
8Electronic control throttle valve
relay9Slant detection switch
0Sensor assembly
(intake air pressure and intake
air temperature)
AEngine temperature sensor
BThermoswitch (engine)
CThermoswitch (exhaust)
DOil pressure switch
EFuel injectorFECM
GThrottle body assembly
HAccelerator position sensor
IElectric fuel pump
JFuel sender
KMultifunction meter
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