fuel YAMAHA WARRIOR 350 2001 User Guide

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PERIODIC MAINTENANCE/LUBRICATION
ITEM ROUTINEINITIAL EVERY
1
month3
months6
months6
months1
year
Valves*
• Check valve clearance.
• Adjust if necessary.
Spark plug
• Check condition.
• Adjust gap and clean.
• Replace if necessary.
Air filter
• Clean.
• Replace if necessary.Every 20~40 hours
(More often in wet or dusty areas.)
Carburetor*
• Check idle speed/starter operation.
• Adjust if necessary.
Crankcase breather
system*
• Check breather hose for cracks or damage.
• Replace if necessary.
Exhaust system*
• Check for leakage.
• Retighten if necessary.
• Replace gasket if necessary.
Fuel line*
• Check fuel hose for cracks or damage.
• Replace if necessary.
Engine oil
• Replace (Warm engine before draining).
Engine oil filter
• Clean.
• Replace if necessary.
Engine oil strainer
• Clean.
Drive chain
• Check and adjust slack/alignment/clean/lube.
Brakes*
• Check operation/fluid leakage/see NOTE page 8-8.
• Correct if necessary.
Clutch*
• Check operation.
• Adjust if necessary.
Wheels*
• Check balance/damage/runout.
• Replace if necessary.

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Valve clearance adjustment
The correct valve clearance changes with use,
resulting in improper fuel/air supply or engine
noise. To prevent this, the valve clearance
must be adjusted regularly. This adjustment
however, should be left to a professional
Yamaha service technician.
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Throttle lever adjustmentNOTE:Adjust the engine idling speed before adjust-ing the throttle lever free play.
1. Loosen the locknut.
2. Turn the adjusting bolt until the throttle le-
ver free play is 3 ~ 5 mm.
3. Tighten the locknut.
1. Locknut 2. Adjusting bolt a. 3 ~ 5 mm
1. Contre-écrou 2. Boulon de réglage
1. Contratuerca 2. Perno de ajuste

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Troubleshooting
Although Yamaha machines receive a rigid in-
spection before shipment from the factory,
trouble may occur during operation.
Any problem in the fuel, compression, or igni-
tion systems can cause poor starting and loss
of power. The troubleshooting chart describes
a quick, easy procedure for making checks. If
your machine requires any repair, take it to a
Yamaha dealer.
The skilled technicians at a Yamaha dealership
have the tools, experience, and know-how to
properly service your machine. Use only genu-
ine Yamaha parts on your machine. Imitation
parts may look like Yamaha parts, but they are
often inferior. Consequently, they have a short-
er service life and can lead to expensive repair
bills.
WARNING
Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-lot lights from water heaters or furnaces.

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Troubleshooting chart1. Fuel
Check if there is fuel
in the fuel tank.There is fuel.Turn the fuel
cock to “OFF”.No fuel.Fuel cock
clogged.
Clean fuel
cock. Some fuel.Turn the fuel
cock to “RES”.Restart engine.
No fuel.Supply fuel.
2. Compression
Use the electric starter
to see if there is
compression.There is compression.
Compression normal.
No compression.Ask a Yamaha dealer to
inspect.
3. Ignition
Remove plug and
check electrodes.WetWipe clean with dry cloth.
DryAttach plug cap and
ground to chassis.Use the
electric starter.Spark good.Ignition system
normal.
Spark weak.
Adjust plug gap
or replace plug. No spark.
Ask a Yamaha dealer to
inspect. 4. Battery
Use the electric
starter.Engine turns over
quickly.Battery good.
Engine turns over
slowly.Check fluid, recharge,
check connections.Check fuel
flow.
Turn the fuel
cock to “ON”.
Remove the
fuel pipe.

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B. STORAGE
Long term storage (60 days or more) of your
machine will require some preventive proce-
dures to guard against deterioration. After
thoroughly cleaning the machine, prepare for
storage as follows:
1. Fill the fuel tank with fresh fuel and add
fuel stabilizer (if available).
NOTE:

Use of fuel stabilizer eliminates the need to
drain the fuel system. Consult a Yamaha dealer
if the fuel system is to be drained instead.
2. Remove the spark plug, pour about one
tablespoon of SAE 10W30 or 20W40 mo-
tor oil in the spark plug hole and reinstall
the spark plug. Ground the spark plug
wire and turn the engine over several
times to coat the cylinder wall with oil.
3. Clean the drive chain thoroughly and lu-
bricate it. (See page 8-61.)
4. Lubricate all control cables.

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SPECIFICATIONS
MODEL YFM350X
Dimension:
Overall length
Overall width
Overall height
Seat height
Wheel base
Minimum ground clearance
Minimum turning radius1,840 mm
1,080 mm
1,080 mm
765 mm
1,200 mm
125 mm
3,500 mm
Basic weight:
With oil and full fuel tank 191 kg
Engine:
Type
Cylinder arrangement
Displacement
Bore
´
Stroke
Compression ratio
Starting system
Lubrication systemAir-cooled, 4-stroke, SOHC
Single cylinder, Forward inclined
348 cm
3


83.0
´
64.5 mm
9.2 : 1
Electric starter
Wet sump

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Quantity:
Periodic oil change (engine oil)
Periodic oil change
(engine oil with oil filter replacement)
Total amount2.4 L
2.5 L
3.2 L
Air filter: Wet type element
Fuel:
Type
Tank capacity
Reserve amountRegular unleaded gasoline
9.0 L
1.9 L
Carburetor:
Type/manufacturer BTM36SH / MIKUNI
Spark plug:
Type/manufacturer
GapDR8EA / NGK
0.6 ~ 0.7 mm
Clutch:
Type
OperationWet, Multiple-disc
Left hand operation
Transmission:
Primary reduction system
Primary reduction ratio
Secondary reduction system
Secondary reduction ratio
Transmission type
OperationSpur gear
76/24 (3.166)
Chain drive
40/13 (3.077)
Constant mesh, 6-speed forward, 1-speed reverse
Left foot operation MODEL YFM350X