engine YAMAHA WARRIOR 350 2001 Workshop Manual

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Troubleshooting chart1. Fuel
Check if there is fuel
in the fuel tank.There is fuel.Turn the fuel
cock to “OFF”.No fuel.Fuel cock
clogged.
Clean fuel
cock. Some fuel.Turn the fuel
cock to “RES”.Restart engine.
No fuel.Supply fuel.
2. Compression
Use the electric starter
to see if there is
compression.There is compression.
Compression normal.
No compression.Ask a Yamaha dealer to
inspect.
3. Ignition
Remove plug and
check electrodes.WetWipe clean with dry cloth.
DryAttach plug cap and
ground to chassis.Use the
electric starter.Spark good.Ignition system
normal.
Spark weak.
Adjust plug gap
or replace plug. No spark.
Ask a Yamaha dealer to
inspect. 4. Battery
Use the electric
starter.Engine turns over
quickly.Battery good.
Engine turns over
slowly.Check fluid, recharge,
check connections.Check fuel
flow.
Turn the fuel
cock to “ON”.
Remove the
fuel pipe.

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CLEANING AND STORAGE
A. CLEANING
Frequent, thorough cleaning of your machine
will not only enhance its appearance but will
improve its general performance and extend
the useful life of many components.
1. Before cleaning the machine:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy,
apply degreaser with a paint brush. Do
not apply degreaser to the chain, sprock-
ets or wheel axles.
3. Rinse the dirt and degreaser off with a
garden hose. Use only enough pressure
to do the job.

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8. Automotive type wax may be applied to
all painted and chrome plated surfaces.
Avoid combination cleaner-waxes. Many
contain abrasives which may mar the
paint or protective finish. When finished,
start the engine and let it idle for several
minutes.
WARNING

Wet brakes may have reduced stopping abili-
ty, increasing the chance of an accident. Test
the brakes after washing. Apply the brakes
several times at slow speeds to let friction dry
out the linings.

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B. STORAGE
Long term storage (60 days or more) of your
machine will require some preventive proce-
dures to guard against deterioration. After
thoroughly cleaning the machine, prepare for
storage as follows:
1. Fill the fuel tank with fresh fuel and add
fuel stabilizer (if available).
NOTE:

Use of fuel stabilizer eliminates the need to
drain the fuel system. Consult a Yamaha dealer
if the fuel system is to be drained instead.
2. Remove the spark plug, pour about one
tablespoon of SAE 10W30 or 20W40 mo-
tor oil in the spark plug hole and reinstall
the spark plug. Ground the spark plug
wire and turn the engine over several
times to coat the cylinder wall with oil.
3. Clean the drive chain thoroughly and lu-
bricate it. (See page 8-61.)
4. Lubricate all control cables.

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SPECIFICATIONS
MODEL YFM350X
Dimension:
Overall length
Overall width
Overall height
Seat height
Wheel base
Minimum ground clearance
Minimum turning radius1,840 mm
1,080 mm
1,080 mm
765 mm
1,200 mm
125 mm
3,500 mm
Basic weight:
With oil and full fuel tank 191 kg
Engine:
Type
Cylinder arrangement
Displacement
Bore
´
Stroke
Compression ratio
Starting system
Lubrication systemAir-cooled, 4-stroke, SOHC
Single cylinder, Forward inclined
348 cm
3


83.0
´
64.5 mm
9.2 : 1
Electric starter
Wet sump

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ER
1
111111191011

Engine oil:
Type
-20°
-10°0°10°20°30°40°
50°C
5W/30
10W/30
10W/40
20W/5020W/4015W/40

Recommended engine oil classification: API Service SE, SF, SG type or higherMODEL YFM350X
CAUTION
:
Be sure to use motor oils that do not contain anti-
friction modifiers. Passenger car motor oils (often
labeled “Energy Conserving”) contain anti-friction
additives which will cause clutch and/or starter
clutch slippage, resulting in reduced componentlife and poor engine performance.

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Quantity:
Periodic oil change (engine oil)
Periodic oil change
(engine oil with oil filter replacement)
Total amount2.4 L
2.5 L
3.2 L
Air filter: Wet type element
Fuel:
Type
Tank capacity
Reserve amountRegular unleaded gasoline
9.0 L
1.9 L
Carburetor:
Type/manufacturer BTM36SH / MIKUNI
Spark plug:
Type/manufacturer
GapDR8EA / NGK
0.6 ~ 0.7 mm
Clutch:
Type
OperationWet, Multiple-disc
Left hand operation
Transmission:
Primary reduction system
Primary reduction ratio
Secondary reduction system
Secondary reduction ratio
Transmission type
OperationSpur gear
76/24 (3.166)
Chain drive
40/13 (3.077)
Constant mesh, 6-speed forward, 1-speed reverse
Left foot operation MODEL YFM350X