check engine YAMAHA WARRIOR 350 2003 User Guide

8-21
CAUTION:
Be sure no foreign material enters the crank-
case. 12. Warm up the engine for several minutes at
idle speed. Check for oil leakage while warm-
ing up.CAUTION:
If oil leakage is found, stop the engine immedi-
ately and check for the cause. Recommended oil:
See page 10-2.
Oil quantity:
Periodic oil change:
2.4 L
With oil filter replacement:
2.5 L
Total amount:
3.2 L
U5NF61.book Page 21 Wednesday, June 13, 2001 5:18 PM

8-23 1. Oil gallery bolt
1. Boulon de rampe de graissage
1. Perno del conducto de aceite
Oil pressure check
1. Put a cloth around the cylinder.
2. Slightly loosen the oil gallery bolt in the cylin-
der head.
3. Start the engine and keep it idling until oil be-
gins to seep from the oil gallery. If no oil
comes out after one minute, turn the engine
off so it will not seize and find the cause.
4. Start the engine, and then check the oil pres-
sure.
5. After checking, tighten the oil gallery bolt to
the specified torque.CAUTION:_ Be sure to check the oil pressure after replac-
ing the engine oil. _
Tightening torque:
Oil gallery bolt:
7 Nm (0.7 m·kgf)
U5NF61.book Page 23 Wednesday, June 13, 2001 5:18 PM

8-29 1. Check hose
1. Flexible de contrôle
1. Manguito de comprobación
1. Air filter case cover
2. Screw (× 5)
1. Couvercle du boîtier de filtre à air
2. Vis (× 5)
1. Tapa de la caja del filtro de aire
2. Tornillo (× 5)
EBU00950
Air filter cleaningNOTE:_ There is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case. _1. Remove the seat.
2. Remove the air filter case cover by removing
the screws.
3. Remove the air filter element, and separate it
from the guide.
4. Wash the element gently but thoroughly in
solvent.
WARNING
_ Always use parts cleaning solvent to clean the
air filter element. Never use low flash point sol-
vents or gasoline to clean the air filter element
because the engine could catch fire or explode. _5. Squeeze the excess solvent out of the air fil-
ter element and let it dry.CAUTION:_ Do not twist the air filter element when squeez-
ing it. _
U5NF61.book Page 29 Wednesday, June 13, 2001 5:18 PM

8-31 1. Unlock
1. Déverrouiller
1. Levántelo
1. Element retaining plate 2. Guide
3. Air filter element
1. Plaquette de retenue d’élément 2. Guide
3.Élément du filtre à air
1. Placa de retención del elemento 2. Guía
3. Elemento del filtro de air
6. Inspect the air filter element. If damaged, re-
place it.
7. Apply SAE 10W30 motor oil to the air filter el-
ement.NOTE:_ The element should be wet but not dripping. _8. Apply all-purpose grease to the air filter ele-
ment seat.
9. Install the air filter element on the guide.
10. Install the air filter element assembly and
parts removed for access.NOTE:_ The air filter element should be cleaned every 20–
40 hours. It should be cleaned and lubricated more
often if the machine is operated in extremely dusty
areas. Each time air filter element maintenance is
performed, check the air inlet to the filter case for
obstructions. Check the air cleaner rubber joint to
the carburetor and manifold fittings for an airtight
seal. Tighten all fittings securely to avoid the pos-
sibility of unfiltered air entering the engine.
U5NF61.book Page 31 Wednesday, June 13, 2001 5:18 PM

8-99
EBU00440*
Troubleshooting chart1. Fuel
Check if there is fuel
in the fuel tank.There is fuel.Turn the fuel
cock to “OFF”.No fuel.Fuel cock
clogged.
Clean fuel
cock. Some fuel.Turn the fuel
cock to “RES”.Restart engine.
No fuel.Supply fuel.
2. Compression
Use the electric starter
to see if there is
compression.There is compression.
Compression normal.
No compression.Ask a Yamaha dealer to
inspect.
3. Ignition
Remove plug and
check electrodes.WetWipe clean with dry cloth.
DryAttach plug cap and
ground to chassis.Use the
electric starter.Spark good.Ignition system
normal.
Spark weak.
Adjust plug gap
or replace plug. No spark.
Ask a Yamaha dealer to
inspect. 4. Battery
Use the electric
starter.Engine turns over
quickly.Battery good.
Engine turns over
slowly.Check fluid, recharge,
check connections.Check fuel
flow.
Turn the fuel
cock to “ON”.
Remove the
fuel hose.
U5NF61.book Page 99 Wednesday, June 13, 2001 5:18 PM