battery YAMAHA WHY 50 2003 Owners Manual

2
DESCRIPTION
Right view
8910
11
12
13
14
8. Rear carrier (page 3-9)
9. Passenger seat —
10. Throttle grip (page 6-9, 6-15)
11. Front brake lever (page 3-5, 6-12, 6-15)12. Luggage hook (page 3-9)
13. Battery / fuse (page 6-18 — 6-19)
14. Fuel and oil tank cap (page 3-5)
2-2

4
PRE-OPERATION CHECKS
NOTE :
Pre-operation checks should be made each time the scooter is used. Such an inspection can be accomplished in a very
short time; and the added safety it assures is more than worth the time involved.
EWA00033
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the scooter.
ITEM CHECKS PAGE
•Check for damage.
Wheels and tires•Check tire condition and tread depth.
6-10 — 6-11
•Check air pressure.
•Correct if necessary.
Brake levers•Make sure that operation is smooth.
6-12, 6-15
•Lubricate lever pivoting points if necessary.
Centerstand•Make sure that operation is smooth.
6-16
•Lubricate pivot if necessary.
Chassis fasteners•Make sure that all nuts, bolts and screws are properly tightened.
—
•Tighten if necessary.
Instruments, lights, signals•Check operation.
3-2 — 3-4
and switch•Correct if necessary.
Battery•Check fluid level.
6-18
•Fill with distilled water if necessary.
4-2

OPERATION AND IMPORTANT RIDING POINTS
5
EAU01118
EW000129
•Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer
regarding any control or
function that you do not
thoroughly understand.
•Never start the engine or
operate it in a closed area for
any length of time. Exhaust fu-
mes are poisonous, and
inhaling them can cause loss of
consciousness and death
within a short time. Always
make sure that there is
adequate ventilation.
•For safety, always start the
engine with the centerstand
down.
EAU02960
Starting the engineEC000046
See page 5-4 for engine break-in ins-
tructions prior to operating the
vehicle for the first time.
1. Turn the key to "
", and when the
oil level warning light comes on,
turn it to "
".EC000045
If the oil level warning light does not
come on, have a Yamaha dealer
check the electrical circuit.
2. Close the throttle completely.3. While applying the front or rear
brake, start the engine by pushing
the start switch or by pushing the
kickstarter lever down.
NOTE :
If the engine fails to start by pushing
the start switch, release the switch, wait
a few seconds, and then try again. Each
starting attempt should be as short as
possible to preserve the battery. Do not
crank the engine more than 5 seconds
on any one attempt. If the engine does
not start with the starter motor, try using
the kickstarter.
ZAUM0367
PUSH
OPEN
ZAUM0253
5-1

EAU00462
PERIODIC MAINTENANCE AND MINOR REPAIR
Periodic maintenance and lubrication chart ............ 6-2
Removing and installing the panel .......................... 6-5
Panel A .................................................................... 6-5
Checking the spark plug ......................................... 6-5
Final transmission oil .............................................. 6-6
Cleaning the air filter element ................................. 6-7
Adjusting the carburetor .......................................... 6-9
Adjusting the throttle cable free play ....................... 6-9
Tires ...................................................................... 6-10
Cast wheels .......................................................... 6-11
Adjusting the front brake lever free play ................ 6-12
Adjusting the front brake lever free play ................ 6-12
Checking the front brake pads .............................. 6-13
and rear brake shoes
Checking the brake fluid level ............................... 6-14
6 Changing the brake fluid ....................................... 6-15
Checking and lubricating the throttle grip .............. 6-15
and cable
Lubricating the front and rear brakes levers .......... 6-15
Checking and lubricating the centerstand ............. 6-16
Checking the front fork .......................................... 6-16
Checking the steering ........................................... 6-17
Checking the wheel bearings ................................ 6-17
Battery ................................................................... 6-18
Replacing the fuse ................................................ 6-19
Replacing a headlight bulb .................................... 6-20
Replacing the brake taillight bulb .......................... 6-21
Replacing a turn signal light bulb .......................... 6-21
Troubleshooting ..................................................... 6-22
Troubleshooting chart ............................................ 6-23

PERIODIC MAINTENANCE AND MINOR REPAIR
6
1 * Fuel line•Check fuel hoses and vacuum hose for cracks or damage.√√√√ √
2 Spark plug•Replace.√√√√ √
3 Air filter element•Clean.√√•Replace.√√
4 * Battery•Check electrolyte level and specific gravity.
√√√√ √
•Make sure that the breather hose is properly routed.
•Check operation, fluid level and vehicle for fluid leak
√√√√√ √
5 * Front brake(See NOTE on page 6-4.)
•Replace brake pads. Whenever worn to the limit
6 * Rear brake•Check operation and adjust brake lever free play.√√√√√ √•Replace brake shoes. Whenever worn to the limit
7 * Brake hose•Check for cracks or damage.√√√√ √•Replace. (See NOTE on page 6-4.) Every 4 years
8 * Wheels•Check runout and for damage.√√√√
EAU03686
Periodic maintenance and lubrication chart
NOTE :
•The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
•From 30,000 km, repeat the maintenance intervals starting from 6,000 km.
•Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
ODOMETER READING (x 1,000 km)
NO. ITEMCHECK OR MAINTENANCE JOB
1
ANNUAL
CHECK
6121824
6-2

PERIODIC MAINTENANCE AND MINOR REPAIR
6
EW000116
•Electrolyte is poisonous and
dangerous since it contains
sulfuric acid, which causes
severe burns. Avoid any con-
tact with skin, eyes or clothing
and always shield your eyes
when working near batteries. In
case of contact, administer the
following FIRST AID.
•EXTERNAL: Flush with
plenty of water.
•INTERNAL: Drink large
quantities of water or milk
and immediately call a
physician.
•EYES: Flush with water for
15 minutes and seek prompt
medical attention.
•Batteries produce explosive
hydrogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and
provide sufficient ventilation
when charging it in an enclosed
space.
6-18
EAUM0049
Battery
A poorly maintained battery will corrode
and discharge quickly. The electrolyte
level, battery lead connections and
breather hose routing should be
checked before each ride and at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the electrolyte level
1. Place the scooter on a level sur-
face and hold it in an upright posi-
tion.
NOTE :
Make sure that the scooter is positioned
straight up when checking the
electrolyte level.
2. Remove panel A. (See page 6-5
for panel removal and installation
procedures.)3. Check the electrolyte level in the
battery.
NOTE :
The electrolyte should be between the
minimum and maximum level marks.
4. If the electrolyte is at or below the
minimum level mark, add distilled
water to raise it to the maximum
level mark.
1
2+UPPER
LOWER
ZAUM0106
1. Maximum level mark
2. Minimum level mark

PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU00809
Replacing the fuse
The fuse holder is located beside the
battery compartment behind panel A.
(See page 6-5 for panel removal and
installation procedures.)
If the fuse is blown, replace it as follows.
1. Turn the key to "
" and turn off
all electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
Specified fuse:
7.5 A
1
ZAUM0380
1. Fuse
6-19
•KEEP THIS AND ALL BATTE-
RIES OUT OF THE REACH OF
CHILDREN.
EC000100
Use only distilled water, as tap water
contains minerals that are harmful
to the battery.
5. Check and, if necessary, tighten
the battery lead connections and
correct the breather hose routing.
To store the battery
1. If the scooter will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
2. If the battery will be stored for
more than two months, check the
specific gravity of the electrolyte
at least once a month and fully
charge the battery whenever
necessary.
3. Fully charge the battery before
installation.
4. After installation, make sure that
the battery leads are properly
connected to the battery terminals
and that the breather hose is
properly routed, in good condition,
and not obstructed.
EC000099
If the breather hose is positioned in
such a way that the frame is exposed
to electrolyte or gas expelled from
the battery, the frame could suffer
structural and external damages.

PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU01397
Troubleshooting chartEW000125
Keep away open flames and do not smoke while checking or working on the fuel system.
Check the fuel level in
the fuel tank.
1. FuelThere is enough fuel.
There is no fuel.Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.
2. CompressionThere is compression.
There is no compression.Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.
3. IgnitionWipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.
4. BatteryThe engine turns over
quickly.
The engine turns over
slowly.The battery is good.
Check the battery lead connections,
and charge the battery if necessary.
Dry
WetOpen the throttle halfway and operate
the electric starter.
6-23

SCOOTER CARE AND STORAGE
7 a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit
sparking during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
EWA00003
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over.
5. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground.
Alternatively, turn the wheels a
little every month in order to
prevent the tires from becoming
degraded in one spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
8. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an
excessively cold or warm place
(less than 0 °C or more than 30
°C). For more information on
storing the battery, see page 6-
18.
NOTE :
Make any necessary repairs before
storing the scooter.
7-4

SPECIFICATIONS
8
Electrical:
Ignition system typeC.D.I
Charging system Flywheel magneto
Battery
Model GM4-3B, YB4L-B, FB4L-B
Voltage/capacity 12 V / 4 Ah
Headlight type:Bulb
Bulbs (voltage/wattage x quantity):
Headlight 12V, 35W/35Wx1
Brake/brake light 12V, 5W/21Wx1
Turn signal light
Front 12V, 10Wx2
Rear 12V, 10Wx2
Meter lights 12V, 1.2Wx2
High beam indicator light 12V, 1.2Wx1
Turn signal indicator light 12V, 1.2Wx1
Oil warning light 12V, 2Wx1
Fuses:
Main fuse 7.5 A
8-3