maintenance YAMAHA WOLVERINE 2015 Owners Manual

EBU31040
INTRODUCTION
EBU32920Congratulations on your purchase of the Yamaha YXE70WPXG/YXE70WPHG/YXE70WDXG. It
represents the result of many years of Yamaha experience in the production of fine sporting,
touring, and pace-setting racing vehicles. With the purchase of this Yamaha, you can now ap-
preciate the high degree of craftsmanship and reliability that have made Yamaha a leader in
these fields.
This manual will provide you with a good basic understanding of the features and operation of
this vehicle. It also includes basic maintenanc e and inspection procedures. If you have any ques-
tions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer.
WARNING
EWB03490Please read this manual carefully before operating this vehicle. Do not attempt to operate
this vehicle until you have attained adequate knowledge of its controls and operating fea-
tures. Regular inspections and careful ma intenance, along with good operating tech-
niques, will help ensure that you safely enjoy the capabilities and reliability of this vehicle. U2MB7AE0.book Page 1 Thursday, January 29, 2015 3:42 PM

Coolant ................................................. 5-6
Final gear oil ......................................... 5-6
Differential gear oil................................ 5-6
Accelerator pedal ................................. 5-7
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Drive select lever operation and reverse driving .................................... 6-3
On-Command drive knob..................... 6-5
Parking ................................................. 6-7
Loading................................................. 6-7
BASIC GUIDE FOR SAFE USE .............. 7-1 KNOW YOUR VEHICLE........................ 7-1 LEARNING TO OPERATE YOUR
VEHICLE ...........................................7-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1 Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the emission control system .....................8-4
General maintenance and lubrication chart ....................................................8-6
Hood ...................................................8-10
Panels .................................................8-11
Engine oil and oil filter cartridge .........8-14
Final gear oil .......................................8-20
Differential gear oil ..............................8-22
Coolant ...............................................8-24
Axle boots ...........................................8-29
Spark plug inspection .........................8-30
Cleaning the air filter element .............8-32
Cleaning the air filter case/air duct check hose........................................8-35
V-belt case drain plug.........................8-36
Cleaning the spark arrester ................8-36
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5
EBU31570
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EBU31580Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the Own-
er’s Manual.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident
or equipment damage. Do not operate the vehicle if you find any problem. If a problem can-
not be corrected by the procedures provided in this manual, have the vehicle inspected by
a Yamaha dealer. Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
Brakes • Check operation, free play, fluid level, and fluid leakage.
• Fill with DOT 4 brake fluid if necessary. 5-3, 8-38, 8-41
Parking brake • Check for proper operation. 8-41
Fuel • Check fuel level.
• Fill with the recommended fuel if necessary. 5-3
Engine oil • Check oil level.
• Fill with oil to proper level if necessary. 5-5, 8-14
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8-1
8
EBU32000PERIODIC MAINTENANCE AND ADJUSTMENTEBU32010Periodic inspection, adjustment, and lubrica-
tion will keep your vehicle in the safest and
most efficient condition possible. Safety is an
obligation of the vehicle owner/operator. The
most important points of vehicle inspection,
adjustment, and lubrication are explained on
the following pages.
WARNING
EWB01842Failure to properly maintain the vehicle or
performing maintenance activities incor-
rectly may increase your risk of injury or
death during service or while using the ve-
hicle. If you are not familiar with vehicle
service, have a Yamaha dealer perform the
service.
WARNING
EWB02563Turn off the engine when performing main-
tenance unless otherwise specified.
A running engine has moving parts that
can catch on body parts or clothing and
electrical parts that can cause shocks or
fires.
 Running the engine while servicing can
lead to eye injury, burns, fire, or carbon
monoxide poisoning - possibly leading
to death. See page 2-5 for more informa-
tion about carbon monoxide.
WARNING
EWB02691Brake discs, calipers, drums, and linings
can become very hot during use. To avoid
possible burns, let brake components cool
before touching them.
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8
EBU33560Owner’s manual and tool kitYou are recommended to put this owner’s
manual in the vinyl bag and always carry it in
the glove compartment as shown. Put the
owner’s tool kit and tire pressure gauge under
the passenger seat.The service information included in this man-
ual is intended to provide you, the owner, with
the necessary information for completing
your own preventive maintenance and minor
repairs.
The tools provided in the owner’s tool kit are
sufficient for this purpose, except that a
torque wrench is also necessary to properly
tighten nuts and bolts.1. Owner’s manual
1
1. Owner’s tool kit
2. Tire pressure gauge
1
2
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8
EBU32030Periodic maintenance chart for the emission control systemFor vehicles not equipped with an odometer or hour meter, follow the month maintenance in-
tervals.
 For vehicles equipped with an odometer or an ho ur meter, follow the km (mi) or hours mainte-
nance intervals. However, keep in mind that if the vehicle isn’t used for a long period of time,
the month maintenance intervals should still be followed.
 Items marked with an asterisk should be perfor med by a Yamaha dealer as they require special
tools, data and technical skills.NO. ITEM ROUTINE INITIAL
EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300
1 *Fuel line • Check fuel hose for cracks or damage.
• Replace if necessary. √√√
2 *Va l v e s • Check valve clearance.
• Adjust if necessary. √ √√√
3Spark plug • Check condition.
• Adjust gap and clean.
• Replace if necessary. √√√√√
4 *Crankcase
breather system • Check breather hose for cracks or damage.
• Replace if necessary.
√√√
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8
EBU32110General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes
first month136612
km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Replace coolant. Every 2 years
2 Air filter element •Clean.
• Replace if necessary. Every 20–40 hours (more often in
wet or dusty areas)
3Engine oil • Replace (warm engine before draining). √ √√√
4 Engine oil filter
cartridge • Replace.
√√√
5 Final gear oil/Dif-
ferential gear oil • Check oil level/oil leakage.
• Replace.
√√
6 *Front brake • Check operation/brake pad wear/fluid leak-
age/see page 8-8.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
7 *Rear brake • Check operation/brake pad wear/fluid leak-
age/see page 8-8.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
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8
EBU32330TIPSome maintenance items need more frequent serv ice if you are riding in unusually wet, dusty,
sandy or muddy areas, or at full throttle.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and calipers,
and change the brake fluid.18 *Drive shaft uni-
versal joint • Lubricate with lithium-soap-based grease.
√√√
19 *Engine mount • Check for cracks or damage.
• Check bolt tightness.
√√√
20 *Front and rear
axle boots • Check for cracks or other damage, and re-
place if necessary. √√
21 *Fittings and fas-
teners • Check all chassis fittings and fasteners.
• Correct if necessary.
√√√√√
NO. ITEM ROUTINE
INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300U2MB7AE0.book Page 8 Thursday, January 29, 2015 3:42 PM

8-14
8
EBU33702Engine oil and oil filter cartridgeCheck engine oil level before each operation.
In addition, change the oil and the oil filter car-
tridge at the intervals specified in the periodic
maintenance and lubrication chart.
To check the engine oil level
1. Park the vehicle on a level surface.
2. Check the engine oil level on a cold en- gine.TIPIf the engine was started before checking the
oil level, be sure to warm up the engine suffi-
ciently, and then wait at least 10 minutes until
the oil settles for an accurate reading. 3. Remove the passenger seat cushion (seepage 4-15 for more information).
4. Remove the rubber cover. 5. Remove the engine oil dipstick and wipe
it with a clean rag.
1. Rubber cover
1. Engine oil dipstick
1
1
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8
8. Check for oil leakage. If oil leakage isfound, check for the cause.EBU33660CoolantThe coolant level should be checked before
each ride. In addition, the coolant must be
changed at the intervals specified in the peri-
odic maintenance and lubrication chart.
Checking the coolant level1. Park the vehicle on a level surface.
2. Check the coolant level in the coolant reservoir when the engine is cold as the
coolant level varies with engine tempera-
ture.TIPThe coolant should be between the minimum
and maximum level marks.
3. If the coolant is at or below the minimum
level mark, remove the coolant reservoir
cap, add coolant to the maximum level
mark, and install the reservoir cap.
Tightening torque:Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
1. Coolant reservoir cap
2. Maximum level mark
3. Minimum level markCoolant reservoir capacity (up to the maxi-
mum level mark):0.28 L (0.30 US qt, 0.25 Imp.qt)
123
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