air filter YAMAHA WOLVERINE 2018 Owners Manual

Differential gear .................................... 5-6
Accelerator pedal ................................. 5-6
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Fittings and fasteners ........................... 5-7
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Drive select lever operation and reverse driving .................................... 6-3
On-Command drive knob..................... 6-5
Parking ................................................. 6-7
Loading................................................. 6-7
BASIC GUIDE FOR SAFE USE .............. 7-1 KNOW YOUR VEHICLE........................ 7-1
LEARNING TO OPERATE YOUR
VEHICLE ........................................... 7-12 PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s Manual and tool kit .................8-2
Maintenance charts ..............................8-4
Hood ...................................................8-10
Panels .................................................8-11
Engine oil and oil filter cartridge .........8-14
Final gear oil .......................................8-20
Differential gear oil ..............................8-22
Coolant ...............................................8-25
Axle boots ...........................................8-29
Spark plug inspection .........................8-30
Cleaning the air filter element .............8-32
Air filter check hoses ..........................8-36
V-belt case drain plug.........................8-37
Cleaning the spark arrester ................8-37
Valve clearance...................................8-39
Brakes.................................................8-39
Checking the front and rear brake pads ..................................................8-39
Checking the brake fluid level ............8-40
Brake fluid replacement ......................8-41
Checking the brake pedal...................8-42
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3
EBU31170
DESCRIPTION
EBU31180Left view
138
67
9
10
12
11
4
2
5
1. Front shock absorber assembly
2. Radiator cap
3. Brake fluid reservoir
4. Air filter
5. Shoulder bolster
6. Driver seat belt
7. Cargo bed
8. Tail/brake light
9. Rear shock absorber assembly
10.Spark plug
11.Driver seat
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7
Pavement
This vehicle is designed for off-road use only.
Avoid paved surfaces. Turn gradually and go
slowly if you must drive on pavement.
Water
If you must cross shallow, slow-moving water
up to the depth of the vehicle’s floorboard,
choose your path carefully to avoid sharp
drop-offs, large rocks, or slippery surfaces
that could cause the vehicle to overturn. Nev-
er operate through water deeper than 37 cm
(15 in) or fast-flowing water. Choose a path
where both your entrance into and exit point
from the water is a gradual incline. Determine
the water depth and currents before crossing.
Operating this vehicle through deep or fast-
flowing water can lead to loss of control or
overturn. To reduce your risk of drowning or
other injuries, use care when crossing
through water.Wet brakes may have reduced effectiveness.
After leaving the water, test the brakes. If nec-
essary, apply the brakes several times to let
friction dry them out.
NOTICEECB02170After driving your vehicle in water, be sure
to drain the trapped water by removing the
check hoses at the bottom of the air filter
case and air duct and the V-belt case drain
plug. Wash the vehicle in fresh water if it
has been operated in salt water or muddy
conditions. Loose terrain/slippery terrain
When driving on slippery terrain, including
wet, muddy, or icy conditions, as well as
loose gravel, be aware that you could begin
skidding or sliding. To avoid loss of control,
slow down and put the vehicle in four-wheel
drive before driving on a slippery surface and
plan your path to avoid making abrupt ma-
neuvers.
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8
EBU32114General maintenance and lubricationNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Change coolant. Every 2 years
2 Air filter element •Clean.
• Replace if necessary. Every 20–40 hours (more often in
wet or dusty areas)
3Engine oil • Change (warm engine before draining). √√√√
4 Engine oil filter
cartridge • Replace.
√√√
5 Final gear oil • Check oil level.
√√√√√
• Change. √√
6 Differential gear
oil • Check oil level.
√√√√√
• Change. √√
7 *Front brake • Check operation/brake pad wear/fluid leak-
age.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
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Installation1. Clean the surface of the spark plug gas-
ket and its mating surface, and then wipe
off any grime from the spark plug
threads.
2. Install the spark plug and tighten it to the specified torque. If a torque wrench is not
available when you are installing the
spark plug, a good estimate of the cor-
rect torque is one-quarter to one-half turn
past finger tight. Have the spark plug
tightened to the specified torque as soon
as possible.
3. Install the spark plug cap.
EBU33581Cleaning the air filter elementThe air filter element should be cleaned every
20–40 hours. It should be cleaned and lubri-
cated more often if the vehicle is operated in
extremely dusty areas. Each time air filter ele-
ment maintenance is performed, check the air
inlet to the air filter case for obstructions.
Check the air filter elem ent rubber joint to the
throttle body and manifold fittings for an air-
tight seal. Tighten all fittings securely to avoid
the possibility of unfiltered air entering the en-
gine.NOTICEECB02270Never operate the engine with the air filter
element removed. Doing so would allow
unfiltered air to enter, causing rapid en-
gine wear and possible engine damage.
Additionally, the fuel injection system
would be affected, re sulting in poor engine
performance and possible overheating.
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)
Tightening torque: Spark plug:11 N·m (1.1 kgf·m, 8.1 lb·ft)
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1. Remove the storage compartment locat-ed between the driver seat and the pas-
senger seat as shown.
2. Remove the air filter case cover by un- hooking the snap holders, and then rotat-
ing the cover up and pulling it away from
the pivot holders in the back. 3. Remove the air filter element.1. Storage compartment
1
1. Air filter case cover
2. Snap holder
3. Pivot holder
1
2
2
3
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4. While pushing the projections on the airfilter frame inward, remove the air filter el-
ement holder. 5. Remove the sponge material from the air
filter frame.1. Air filter element
1
1. Air filter element holder
2. Projection
1
2
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6. Wash the sponge material gently butthoroughly in parts cleaning solvent.
WARNING! Using gasoline or other flammable solvents to clean the air fil-
ter element can cause a fire or explo-
sion, which could lead to serious
injury.
[EWB03360]
7. Squeeze the excess solvent out of the
sponge material. NOTICE: Do not twist
the sponge material when squeezing
it.
[ECB00442]
8. Wash the sponge material in warm soapy
water to remove remaining solvent, then
rinse thoroughly with plain warm water.
9. Squeeze excess water out of the sponge
material. NOTICE: Do not twist the
sponge material when squeezing it.
[ECB00442]
10. Allow the sponge material to dry thor- oughly. Inspect the sponge material and
replace it if damaged.
1. Air filter element holder
2. Sponge material
3. Air filter frame
3
2
1
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11. Thoroughly apply Yamaha foam air filteroil or other quality liquid foam air filter oil
(not spray type) to the sponge material.
The sponge material should be wet but
not dripping.
12. Pull the sponge material over its frame.
13. Install the air filt er element holder.
14. Install the air filter element.
15. Install the air filter case cover by fitting the
pivot holders onto the projections on the
air filter case, and th en close and lock the
cover in place with the snap holders. 16. Install the storage compartment as
shown.
EBU33673Air filter check hosesThere is a check hose at the bottom of the air
filter case and at the bottom of the air intake
duct. If dust or water collects in a check hose,
the air filter element may be soiled. Clean the
check hose, air filter element and air filter
case.
1. Pivot holder
2. Projection
1
2
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EBU33691V-belt case drain plugThe V-belt case drain plug is located behind
the left panel. (See page 8-11 for left panel re-
moval and installation procedures.)
After operating in water deep enough to allow
water to enter the V-belt case, remove the
drain plug to drain any water from the case.
If water drains from the V-belt case after re-
moving the drain plug, have a Yamaha dealer
inspect the vehicle, as the water may affect
other engine parts.
EBU32450Cleaning the spark arrester
WARNING
EWB03370Hot exhaust system may cause burns. To
avoid burns or fires, make sure that the en-
gine is stopped and the exhaust system is
cool before cleaning the spark arrester. Do
not start the engine while cleaning the ex-
haust system. 1. Remove the tailpipe bolts.
1. Air intake duct check hose
2. Air filter case check hose2
1
1. V-belt case drain plug
1
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