YAMAHA WOLVERINE 450 2007 Manual Online

8-7
8
EBU23070NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.Replace the brake hoses every four years and if cracked or damaged.
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8-8
8
EBU26401Removing and installing cowlings and
panels The cowlings and panels shown need to be re-
moved to perform some of the maintenance jobs
described in this chapter. Refer to this section each
time a cowling or panel needs to be removed and
installed.
EBU26582Cowling A
To remove the cowling1. Remove cowling B.
2. Remove panel B.
3. Disconnect the speedometer unit couplers.
1. Panel A
1. Panel B
2. Cowling A
3. Cowling B
4. Panel C
5. Panel D
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8-9
8 4. Remove cowling A by removing the bolts, nuts
and washers.
1. Speedometer unit coupler
1. Bolt
1. Bolt (left side)
1. Bolt (right side)
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8To install the cowling
1. Connect the speedometer unit couplers.
2. Install cowling A by installing the bolts, nuts
and washers.
3. Install panel B.
4. Install cowling B.
Cowling B
To remove the cowling1. Remove the seat. (See page 4-12.)
2. Pull the fuel tank breather hose out of the han-
dlebar cover.3. Pull off the handlebar cover.
CAUTION:ECB00740Do not disconnect the main switch coupler.
4. Remove the fuel tank cap by turning it coun-
terclockwise.CAUTION:ECB00750
Make sure that no foreign material enters the
fuel tank.
Be sure to install the fuel tank cap immedi-
ately after removing and installing the cowl-ing.
1. Fuel tank breather hose
2. Handlebar cover
1. Fuel tank cap
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8 5. Remove the cowling by removing the bolts.
6. Install the fuel tank cap by turning it clockwise.
To install the cowling
1. Remove the fuel tank cap by turning it coun-
terclockwise.
2. Install the cowling by installing the bolts.
3. Install the fuel tank cap by turning it clockwise.
4. Place the handlebar cover in the original posi-
tion.
5. Pass the fuel tank breather hose through the
hole of the handlebar cover.
6. Install the seat.
1. Bolt
1. Bolt (left side)
1. Bolt (right side)
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8
EBU26411Panel A
To remove the panelRemove the bolt, and then take the panel off.
To install the panelPlace the panel in the original position and install
the bolt.CAUTION:ECB00380When installing the panel, be sure not to pinchthe cables or wires.Panel B
To remove the panel
Pull outward on the areas shown.
To install the panelInsert the tabs on the panel into the slots in cowling
A and push inward.
1. Panel A
2. Bolt
1. Panel B
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8 Panel C
To remove the panel
Remove the bolts, and then take the panel off.To install the panel
Place the panel in the original position and install
the bolts.
Panel D
To remove the panelPull outward on the areas shown.
1. Tab
2. Slot
1. Panel C
2. Bolt
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8To install the panel
Place the panel in its original position.
EBU23211Checking the spark plug The spark plug is an important engine component,
which is easy to check. Since heat and deposits
will cause any spark plug to slowly erode, the spark
plug should be removed and checked in accor-
dance with the periodic maintenance and lubrica-
tion chart. In addition, the condition of the spark
plug can reveal the condition of the engine.
To remove the spark plug
1. Remove the spark plug cap.
1. Panel D
1. Spark plug cap
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8 2. Remove the spark plug as shown, with the
spark plug wrench included in the owner’s tool
kit.
To check the spark plug
1. Check that the porcelain insulator around the
center electrode of the spark plug is a medi-
um-to-light tan (the ideal color when the ATV
is ridden normally).
NOTE:If the spark plug shows a distinctly different color,
the engine could be operating improperly. Do not
attempt to diagnose such problems yourself. In-stead, have a Yamaha dealer check the ATV.2. Check the spark plug for electrode erosion
and excessive carbon or other deposits, and
replace it if necessary.
To install the spark plug
1. Measure the spark plug gap with a wire thick-
ness gauge and, if necessary, adjust the gap
to specification.1. Spark plug wrench
Specified spark plug:
NGK/DR8EA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)
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82. Clean the surface of the spark plug gasket
and its mating surface, and then wipe off any
grime from the spark plug threads.
3. Install the spark plug with the spark plug
wrench, and then tighten it to the specified
torque.
NOTE:If a torque wrench is not available when installing
a spark plug, a good estimate of the correct torque
is 1/4–1/2 turn past finger tight. However, the spark
plug should be tightened to the specified torque assoon as possible.
4. Install the spark plug cap.EBU26422Engine oil and oil filter cartridge The engine oil level should be checked before
each ride. In addition, the oil must be changed and
the oil filter cartridge replaced at the intervals spec-
ified in the periodic maintenance and lubrication
chart.
To check the engine oil level
1. Place the ATV on a level surface.
2. Remove panel D. (See page 8-8.)
3. Start the engine, warm it up for several min-
utes, and then turn it off.
4. Wait a few minutes until the oil settles before
checking.
5. Remove the engine oil filler cap, and then
wipe the dipstick off with a clean rag.
1. Spark plug gapTightening torque:
Spark plug:
17.5 Nm (1.75 m·kgf, 12.7 ft·lbf)
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