light YAMAHA WOLVERINE 450 2007 Owners Manual

EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Speedometer unit ....................................... 4-3
Handlebar switches .................................... 4-4
Throttle lever .............................................. 4-6
Speed limiter .............................................. 4-6
Front brake lever ........................................ 4-7
Brake pedal and rear brake lever ............... 4-7
Drive select lever ........................................ 4-8
Fuel tank cap .............................................. 4-8
Fuel ............................................................ 4-9
Fuel cock .................................................. 4-10Starter (choke) ..........................................4-11
Seat ..........................................................4-12
Storage compartment ...............................4-13
Adjusting the front shock absorber
assemblies ..............................................4-14
Adjusting the rear shock absorber
assembly .................................................4-15
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ..............................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Coolant .......................................................5-3
Front and rear brakes .................................5-4
Throttle lever ...............................................5-5
Tires ............................................................5-5
Measuring the tire pressure ........................5-6
Tire wear limit .............................................5-7
Chassis fasteners .......................................5-7
Instruments, lights and switches .................5-7U3C261E0.book Page 1 Thursday, June 29, 2006 4:15 PM

Adjusting the rear brake lever free play
and checking the brake pedal position ... 8-40
Axle boots ................................................ 8-42
Brake light switches ................................. 8-43
Checking and lubricating the cables ........ 8-43
Checking and lubricating the front and
rear brake levers .................................... 8-44
Checking and lubricating the brake
pedal ...................................................... 8-44
Checking the wheel bearings ................... 8-45
Lubricating the drive shaft universal
joint ......................................................... 8-45
Lubricating the steering shaft ................... 8-45
Battery ...................................................... 8-45
Replacing a fuse ...................................... 8-47
Replacing a headlight bulb ....................... 8-49
Adjusting a headlight beam ...................... 8-51
Replacing the tail/brake light bulb ............ 8-51
Removing a wheel .................................... 8-52
Installing a wheel ...................................... 8-53
Troubleshooting ....................................... 8-54
Troubleshooting charts ............................. 8-55
CLEANING AND STORAGE .......................... 9-1
Cleaning ..................................................... 9-1
Storage ....................................................... 9-2SPECIFICATIONS .......................................10-1
CONSUMER INFORMATION.......................11-1
Identification numbers ...............................11-1
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1-3
1 hill. If you stall or roll backwards, follow the spe-
cial procedure for braking described in this man-
ual. Dismount on the uphill side or to a side if
pointed straight uphill. Turn the ATV around and
remount, following the procedure described in
this manual.

Always check for obstacles before operating in a
new area.
Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.
Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to re-
duce the chance of skidding or sliding out of con-
trol.
Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.

Always be sure there are no obstacles or people
behind you when you operate in reverse. When
it is safe to proceed in reverse, go slowly.
Always use the size and type of tires specified in
this manual.
Always maintain proper tire pressure as de-
scribed in this manual.
Never modify an ATV through improper installa-
tion or use of accessories.
Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo. Al-
low greater distance for braking.
WARNING
EWB00061
Always turn off the engine when refueling.
Do not refuel right after the engine has been
running and is still very hot.
Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never re-
fuel while smoking, or in the vicinity of
sparks, open flames, or other sources of ig-
nition such as the pilot lights of water heat-
ers and clothes dryers. Gasoline can catch
fire and you could be burned.
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3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Front shock absorber assembly spring preload adjusting
ring
2. Fuel cock
3. Air filter case
4. Fuses
5. Storage compartment and tool kit
6. Seat lock lever
7. Rear shock absorber assembly spring preload adjusting
ring
8. Engine oil filler cap
9. Oil filter cartridge
10.Coolant reservoir
11.V-belt cooling duct check hose
1. Spark arrester
2. Tail/brake light
3. Battery
4. Spark plug
5. Rear brake fluid reservoir
6. Radiator cap
7. Front shock absorber assembly spring preload adjusting
ring
8. Brake light switch
9. Brake pedal
10.V-belt case drain plug
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3-2
3
EBU17712Controls and instruments
NOTE:The ATV you have purchased may differ slightlyfrom the figures shown in this manual.
1. Rear brake lever
2. Left handlebar switches
3. Starter (choke)
4. Drive select lever
5. Main switch
6. Speedometer unit
7. Fuel tank cap
8. Front brake fluid reservoir
9. On-Command four-wheel-drive switch
10.Front brake lever
11.Throttle leverU3C261E0.book Page 2 Thursday, June 29, 2006 4:15 PM

4-1
4
EBU17731
INSTRUMENT AND CONTROL FUNCTIONS
EBU17760Main switch The positions of the main switch are as follows:
ON
All electrical systems are supplied with power. The
headlights and taillight come on when the light
switch is on, and the engine can be started. The
key cannot be removed.
OFF
All electrical systems are off. The key can be re-
moved.
1. Main switch
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4-2
4
EBU17813Indicator lights and warning light EBU17840Reverse indicator light “”
This indicator light comes on when the transmis-
sion is in the reverse position.NOTE:If the indicator light flashes or the speedometer
does not show the speed while riding, have aYamaha dealer check the speed sensor circuit.
EBU17860Neutral indicator light “”
This indicator light comes on when the transmis-
sion is in the neutral position.EBU17920Coolant temperature warning light “”
This warning light comes on when the engine over-
heats. When this occurs during operation, stop the
engine as soon as it is safe to do so and allow it to
cool down for about 10 minutes.CAUTION:ECB00010
The engine may overheat if the ATV is over-
loaded. In this case, reduce the load to spec-
ification.
Start the engine after making sure that the
warning light is out. Continuous use while
the warning light is on may cause damage tothe engine.EBU26591On-Command four-wheel-drive indicator “”
This indicator comes on when the On-Command
four-wheel-drive switch is set to the “4WD” posi-
tion.
1. Coolant temperature warning light “”
2. Neutral indicator light “N”
3. Reverse indicator light “R”
4. Park indicator light “P”
5. On-Command four-wheel-drive indicator “”U3C261E0.book Page 2 Thursday, June 29, 2006 4:15 PM

4-3
4
NOTE:Due to the synchronizing mechanism in the differ-
ential gear case, the indicator may not come on un-til the ATV starts moving.EBU17970Park indicator light “”
This indicator light comes on when the transmis-
sion is in the park position.EBU26362Speedometer unit
The speedometer unit is equipped with the follow-
ing:
a speedometer (which shows the riding speed)
an odometer (which shows the total distance
traveled)
a tripmeter (which shows the distance traveled
since it was last set to zero)
Odometer and tripmeter modes
Pushing the “SELECT” button switches the display
between the odometer mode “ODO” and the trip-
meter mode “TRIP” in the following order:
ODO → TRIP → ODO
To reset the tripmeter, select it by pushing the “SE-
LECT” button, and then push the “SELECT” button
for at least three seconds. The tripmeter can be
used to estimate the distance that can be traveled
with a full tank of fuel. This information will enable
you to plan future fuel stops.
NOTE:Pushing in the “SELECT” button, then turning the
key to “ON”, and keeping them in this position for
at least two seconds switches the display between“mph” and “km/h”.
1. Speedometer
2. Odometer/tripmeter
3.“SELECT” buttonU3C261E0.book Page 3 Thursday, June 29, 2006 4:15 PM

4-4
4
EBU18061Handlebar switches EBU18080Engine stop switch “/”
Set this switch to “” before starting the engine.
The engine stop switch controls the ignition and
stops the engine when it is running. Use this switch
to stop the engine in an emergency situation. The
engine will not start or run when this switch is set
to “”.
EBU18100Start switch “”
Push this switch to crank the engine with the start-
er.CAUTION:ECB00050See the starting instructions on page 6-1 priorto starting the engine.EBU18151Light switch “//OFF”
Set this switch to “” to turn on the low beams
and the taillight. Set the switch to “” to turn on
the high beams and the taillight. Set the switch to
“OFF” to turn off all the lights.CAUTION:ECB00040Do not use the headlights with the engine
turned off for an extended period of time, oth-
erwise the battery may discharge to the point
that the starter motor will not operate properly.
If this should happen, remove the battery andrecharge it.
1. Light switch “//OFF”
2. Engine stop switch “/”
3. Start switch “”U3C261E0.book Page 4 Thursday, June 29, 2006 4:15 PM

5-2
5
WARNING
EWB00480Always inspect your ATV each time you use it to make sure it is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the Owner’sManual. Failure to inspect increases the possibility of an accident or equipment damage.Rear brakeCheck operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check lever free play, and adjust if necessary.
Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add recommended brake
fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary.5-4, 8-37, 8-38, 8-40
Throttle leverMake sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check cable free play, and adjust if necessary.5-5, 8-36
Control cablesMake sure that operation is smooth. Lubricate if necessary. 8-43
Wheels and tiresCheck wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary.5-5, 5-6, 5-7
Brake pedal Make sure that operation is smooth. Lubricate pedal pivoting point if
necessary.8-44
Brake leversMake sure that operation is smooth. Lubricate lever pivoting points if
necessary.8-44
Axle bootsCheck for cracks or damage, and replace if necessary. 8-42
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened. 5-7
Instruments, lights and
switchesCheck operation, and correct if necessary. 5-7 ITEM ROUTINE PAGE
U3C261E0.book Page 2 Thursday, June 29, 2006 4:15 PM