lock YAMAHA WR 250F 2003 Repair Manual

YAMAHA WR 250F 2003 Repair Manual WR 250F 2003 YAMAHA YAMAHA https://www.carmanualsonline.info/img/51/52337/w960_52337-0.png YAMAHA WR 250F 2003 Repair Manual

Page 647 of 860

YAMAHA WR 250F 2003 Repair Manual 5 - 70
CHAS
HANDHABUNGSHINWEIS
HINWEIS:
Die Teleskopgabel erfordert beson-
dere Aufmerksamkeit und sollte am
besten vom Yamaha-Händler gewar-
tet werden.
ACHTUNG:
Um einen plötzlichen Druckverlust
u

Page 648 of 860

YAMAHA WR 250F 2003 Repair Manual 5 - 71
CHASFRONT FORK
EC553201Inner tube
1. Remove:
Dust seal 
1 
Stopper ring 
2 
Using slotted-head screw-
driver.
CAUTION:
Take care not to scratch the inner
tube.
2. Remove:
Inner tube 
1 
Oil

Page 650 of 860

YAMAHA WR 250F 2003 Repair Manual 5 - 73
CHASFRONT FORK
EC554200Base valve
1. Inspect:
Valve assembly 
1 
Wear/damage 
→ Replace.
O-ring 
2 
Damage 
→ Replace.
EC554400Fork spring
1. Measure:
Fork spring free length 
a 
Out of

Page 652 of 860

YAMAHA WR 250F 2003 Repair Manual 5 - 75
CHASFRONT FORK
Front fork cap bolt
1. Inspect:
Front fork cap bolt 
1 
O-ring 
2 
Air bleed screw 
3 
Wear/damage 
→ Replace.
EC555000ASSEMBLY AND INSTALLATION
Front fork assembly
1. Wash

Page 654 of 860

YAMAHA WR 250F 2003 Repair Manual 5 - 77
CHASFRONT FORK
5. Install:
Spring guide 
1 
Locknut 
2 
To damper rod 
3.
NOTE:Install the spring guide with its cut
a facing upward.
With its thread 
b facing upward,
fully finger tighten

Page 660 of 860

YAMAHA WR 250F 2003 Repair Manual 5 - 83
CHASFRONT FORK
20. Measure:
Oil level (left and right) 
a 
Out of specification 
→ Adjust.
* For EUROPE
** For AUS, NZ and ZA
NOTE:Be sure to install the spring guide 
2
when checking the oi

Page 661 of 860

YAMAHA WR 250F 2003 Repair Manual 5 - 84
CHAS
20. Messen:
Gabelölstand 
(links und rechts) 
a 
Unvorschriftsmäßig 
→ Korri-
gieren.
* Nur EUROPE
** Nur AUS, NZ und ZA
HINWEIS:
Bei der Gabelölstandkontrolle muß
der Federsitz 
2

Page 662 of 860

YAMAHA WR 250F 2003 Repair Manual 5 - 85
CHASFRONT FORK
23. Install:
Cushion rubber 
1 
Washer 
2 
Spacer 
3 
To front fork cap bolt 
4.
NOTE:Install the cushion rubber with its
smaller dia.end 
a facing the front
fork cap bolt.
24

Page 685 of 860

YAMAHA WR 250F 2003 Repair Manual 5 - 108
CHAS
ETAPES DE SERRAGE:
Serrer l’écrou crénelé de direction à un couple d’environ. 38 Nm (3,8 m  kg, 27 ft  lb)
Le desserrer d’un tour.
Le resserrer à un couple d’environ. 7

Page 690 of 860

YAMAHA WR 250F 2003 Repair Manual 5 - 113
CHASSTEERING
EC565000ASSEMBLY AND INSTALLATION
Lower bracket
1. Install:
Lower bearing 
1 
NOTE:Apply the lithium soap base grease
on the dust seal lip and bearing inner
circumference.
2. Ins