maintenance YAMAHA WR 250R 2014 Service Manual

PERIODIC MAINTENANCE AND ADJUSTMENT
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9bulb cover.
3. Unhook the headlight bulb holder, and then remove the burnt-out
bulb.
4. Place a new headlight bulb into po- sition, and then secure it with the
bulb holder.
5. Install the bulb cover, and then connect the coupler.
6. Install the headlight cowling (to- gether with the headlight unit) by
placing it in the original position,
and then installing the bolts.
7. Have a Yamaha dealer adjust the headlight beam if necessary.
EAU24182
Tail/brake lightThis model is equipped with an
LED-type tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
1. Headlight coupler
2. Headlight bulb cover
1. Headlight bulb holder
1
2
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU24205
Replacing a turn signal light
bulb1. Remove the turn signal light lensby removing the screw.
2. Remove the burnt-out bulb by pushing it in and turning it counter-
clockwise. 3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the screw. NOTICE: Do not over-
tighten the screw, otherwise the
lens may break.
[ECA11192] EAU24314
Replacing the license plate
light bulb1. Remove the license plate light unit
by removing the screws.
2. Remove the license plate light bulb socket (together with the bulb) by
pulling it out.
1. Screw
2. Turn signal light lens
1
2
1. Turn signal light bulb
1
1. Screw
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-38
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93. Remove the burnt-out bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by pushing it in.
6. Install the license plate light unit by installing the screws.
EAU45226
Replacing the auxiliary light
bulbIf the auxiliary light bulb burns out, re-
place it as follows.1. Remove the headlight unit. (See page 6-35.)
2. Remove the auxiliary light bulb socket (together with the bulb) by
pulling it out.
3. Remove the burnt-out bulb by pull- ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by pushing it in.
6. Install the headlight unit.
EAU24351
Supporting the motorcycleSince this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel 1. Stabilize the rear of the motorcycle by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
a jack either under each side of the
1. License plate light unit
2. License plate light bulb socket
1 2
1. Auxiliary light bulb socket
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
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frame in front of the rear wheel or under
each side of the swingarm.
EAU24361
Front wheel
EAU56321
To remove the front wheel
WARNING
EWA10822
To avoid injury, securely support the
vehicle so there is no danger of itfalling over.
1. Remove the rubber cap, and then loosen the front wheel axle pinch
bolts and the axle nut. 2. Lift the front wheel off the ground
according to the procedure in the
previous section “Supporting the
motorcycle”.
3. Remove the axle nut.
4. Pull the wheel axle out.
5. Remove the spacers and the wheel. NOTICE: Do not apply the
brake after the wheel and brake
disc have been removed, other-
wise the brake pads will be
forced shut.
[ECA11073]
To install the front wheel 1. Install the spacers into both sides of the wheel hub. NOTICE: When
1. Front wheel axle pinch bolt
2. Axle nut
3. Rubber cap
23
1
1. Front wheel axle pinch bolt
2. Wheel axle
1
2
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-40
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9installing the spacers, be sure
to install them on the correct
side.
[ECA17701]
2. Lift the wheel up between the fork
legs.TIPMake sure that there is enough space
between the brake pads before install-
ing the brake caliper onto the brakedisc.
3. Insert the wheel axle from the right-hand side.
4. Install the axle nut.
5. Lower the front wheel so that it is
on the ground, and then put the
sidestand down.
6. Tighten the axle nut to the speci- fied torque.
7. Tighten the front wheel axle pinch bolts to the specified torque, and
then install the rubber cap. 8. Push down hard on the handlebar
several times to check for proper
fork operation.
EAU25081
Rear wheel
EAU56691
To remove the rear wheel
WARNING
EWA10822
To avoid injury, securely support the
vehicle so there is no danger of itfalling over.
1. Loosen the axle nut.
2. Lift the rear wheel off the ground according to the procedure on
page 6-38.
3. Remove the axle nut and washer.
4. Loosen the locknut on each side of
Tightening torque: Axle nut:63 Nm (6.3 m·kgf, 46 ft·lbf)
Tightening torque: Front wheel axle pinch bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
1. Axle nut
2. Washer1
2
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PERIODIC MAINTENANCE AND ADJUSTMENT
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the swingarm.
5. Turn the drive chain slack adjust- ing bolts fully in direction (a).
6. Push the wheel forward, and then remove the drive chain from the
rear sprocket.
TIPThe drive chain does not need to be
disassembled in order to remove andinstall the rear wheel.
7. While supporting the brake caliper, pull the wheel axle out. 8. Remove the drive chain pullers,
spacers and the wheel. NOTICE:
Do not apply the brake after the
wheel and brake disc have been
removed, otherwise the brake
pads will be forced shut.
[ECA11073]
To install the rear wheel 1. Install the spacers into both sides of the wheel hub. NOTICE: When
installing the spacers, be sure
to install them on the correct
side.
[ECA17701]
2. Install the wheel, drive chain pull- ers and the brake caliper bracket
by inserting the wheel axle from
the left-hand side.
TIP
Make sure that the retainer on the
brake caliper bracket is inserted
into the slot in the swingarm.

Make sure that there is enough
space between the brake pads be-fore installing the wheel.
3. Install the drive chain onto the rear sprocket.
4. Install the washer and the axle nut.
5. Lower the rear wheel so that it is on the ground, and then put the
sidestand down.
6. Adjust the drive chain slack. (See page 6-27.)
1. Drive chain slack adjusting bolt
2. Locknut
3. Brake caliper
1 2
3
(a)
1. Wheel axle
1
1. Brake caliper bracket
2. Retainer
3. Slot
1
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3
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-42
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97. Tighten the axle nut, and then the
locknuts to their specified torques.
EAU25872
TroubleshootingAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.
Tightening torques:
Axle nut:125 Nm (12.5 m·kgf, 90 ft·lbf)
Locknut: 16 Nm (1.6 m·kgf, 12 ft·lbf)
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PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU42136
Troubleshooting chartsStarting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug. Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.
DryWet
Operate the electric starter.
Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
The engine does not start.
Check the ignition.
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PERIODIC MAINTENANCE AND ADJUSTMENT
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9Engine overheating
WARNING
EWA10401

Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily us
ed instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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INDEX
AAir filter element and check hose,
cleaning ................................................. 6-17
Auxiliary light bulb, replacing ................... 6-38BBattery ..................................................... 6-33
Brake and clutch levers, checking and lubricating .............................................. 6-30
Brake fluid, changing ............................... 6-27
Brake fluid level, checking ....................... 6-26
Brake lever .............................................. 3-10
Brake lever free play, adjusting ............... 6-23
Brake light switches ................................. 6-25
Brake pedal ............................................. 3-10
Brake pedal, checking and lubricating ..... 6-30CCables, checking and lubricating ............. 6-29
Care ........................................................... 7-1
Catalytic converter ................................... 3-13
Clutch lever................................................ 3-9
Clutch lever free play, adjusting .............. 6-22
Coolant .................................................... 6-14
Coolant temperature warning light............. 3-2DDimmer switch ........................................... 3-9
Drive chain, cleaning and lubricating ....... 6-28
Drive chain slack ..................................... 6-27EEngine break-in ......................................... 5-3
Engine idling speed ................................. 6-19
Engine oil and oil filter element................ 6-12
Engine stop switch..................................... 3-9
Engine trouble warning light ...................... 3-3
EXUP system .......................................... 3-18
FFront and rear brake pads, checking ...... 6-25
Front fork, adjusting ................................ 3-14
Front fork, bleeding ................................. 3-16
Front fork, checking................................. 6-31
Fuel ......................................................... 3-11
Fuel consumption, tips for reducing .......... 5-3
Fuel level warning light .............................. 3-2
Fuel tank cap........................................... 3-11
Fuses, replacing ...................................... 6-34HHandlebar switches ................................... 3-8
Headlight bulb, replacing......................... 6-35
Helmet holder .......................................... 3-14
High beam indicator light ........................... 3-2
Horn switch ............................................... 3-9IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-19
Indicator lights and warning lights ............. 3-2LLicense plate light bulb, replacing ........... 6-37MMain switch/steering lock .......................... 3-1
Maintenance and lubricatio n, periodic....... 6-4
Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display................................. 3-3NNeutral indicator light ................................ 3-2PPanels, removing and installing ................ 6-8
Parking ...................................................... 5-4 Part locations .............................................2-1
SSafety information ......................................1-1
Seat ......................................................... 3-13
Shifting .......................................................5-2
Shift pedal ................................................3-10
Shift pedal, checking................................ 6-24
Shock absorber assembly, adjusting .......3-17
Sidestand .................................................3-19
Sidestand, checking and lubricating ........6-31
Spark plug, checking ............................... 6-11
Specifications.............................................8-1
Starting the engine.....................................5-1
Start switch ................................................3-9
Steering, checking ................................... 6-32
Storage ......................................................7-3
Supporting the motorcycle .......................6-38
Swingarm pivots, lubricating .................... 6-31TTail/brake light ......................................... 6-36
Throttle grip and cable, checking and
lubricating ..............................................6-29
Throttle grip free play, checking............... 6-19
Tires ......................................................... 6-20
Tool kit .......................................................6-2
Troubleshooting ....................................... 6-42
Troubleshooting charts ............................6-43
Turn signal indicator light ...........................3-2
Turn signal light bul b, replacing ............... 6-37
Turn signal switch ......................................3-9VValve clearance ....................................... 6-20
Vehicle identificat ion number .....................9-1
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