compression ratio YAMAHA WR 450F 2010 Owners Manual

2-1
GENERAL SPECIFICATIONS
SPECIFICATIONS
GENERAL SPECIFICATIONS
Model name: WR450FZ (USA, CDN, AUS, NZ)WR450F (EUROPE, ZA)
Model code number: 5TJT (USA) 5TJU (CDN)
5TJV (EUROPE)
5TJW (AUS, NZ, ZA)
Dimensions: USA, CDN, ZA EUROPE AUS, NZ
Overall length 2,175 mm (85.63 in)2,200 mm (86.61
in)2,185 mm (86.02
in)
Overall width 825 mm (32.48 in) ←←
Overall height 1,300 mm (51.18 in)1,305 mm (51.38
in)←
Seat height 980 mm (38.58 in) 990 mm (38.98 in) 985 mm (38.78 in)
Wheelbase 1,485 mm (58.46 in)1,500 mm (59.06
in)1,485 mm (58.46
in)
Minimum ground clearance 365 mm (14.37 in) ←←
Weight: USA, ZA CDN EUROPE AUS, NZ With oil and fuel 122.8 kg (270.7 lb)122.7 kg
(270.5 lb) 122.5 kg
(270.1 lb) 122.6 kg
(270.3 lb)
Engine: Engine type Liquid cooled 4-stroke, DOHC
Cylinder arrangement Single cylinder, forward inclined
Displacement 449 cm
3 (15.8 Imp oz, 15.2 US oz)
Bore × stroke 95.0 × 63.4 mm (3.74 × 2.50 in)
Compression ratio 12.3 : 1
Starting system Kick and electric starter
Lubrication system: Dry sump
Oil type or grade: Engine oil Recommended brand: YAMALUBE SAE 10W-30, SAE 10W-40, SAE 10W-50,
SAE 15W-40, SAE 20W-40 or SAE 20W-50
API service SG type or higher,
JASO standard MA
Oil capacity: Engine oilPeriodic oil change 0.95 L (0.84 Imp qt, 1.00 US qt)
With oil filter replacement 1.0 L (0.88 Imp qt, 1.06 US qt)
Total amount 1.2 L (1.06 Imp qt, 1.27 US qt)
Coolant capacity (including all routes): 1.0 L (0.88 Imp qt, 1.06 US qt)
Air filter: Wet type element

4-5
CHASSIS
CHASSIS
SELECTION OF THE SECONDARY
REDUCTION RATIO (SPROCKET)
ondary gear reduction ratio>
• It is generally said that the second-
ary gear ratio should be reduced for
a longer straight portion of a speed
course and should be increased for
a course with many corners. Actual-
ly, however, as the speed depends
on the ground condition of the day
of the ride, be sure to run through
the circuit to set the machine suit-
able for the entire course.
• In actuality, it is very difficult to
achieve settings suitable for the en-
tire course and some settings may
be sacrificed. Thus, the settings
should be matched to the portion of
the course that has the greatest ef-
fect on the ride result. In such a
case, run through the entire course
while making notes of lap times to
find the best balance; then, deter-
mine the secondary reduction ratio.
• If a course has a long straight por-
tion where a machine can run at
maximum speed, the machine is
generally set such that it can devel-
op its maximum revolutions toward
the end of the straight line, with care
taken to avoid the engine over-rev-
ving.
Riding technique varies from rider to
rider and the performance of a ma-
chine also vary from machine to ma-
chine. Therefore, do not imitate other
rider's settings from the beginning but
choose your own setting according to
the level of your riding technique.
DRIVE AND REAR WHEEL
SPROCKETS SETTING PARTSTIRE PRESSURE
Tire pressure should be adjust to suit
the road surface condition of the cir-
cuit.
• Under a rainy, muddy, sandy, or
slippery condition, the tire pressure
should be lower for a larger area of
contact with the road surface.
• Under a stony or hard road condi-
tion, the tire pressure should be
higher to prevent a flat tire.
FRONT FORK SETTING
The front fork setting should be made
depending on the rider's feeling of an
actual run and the circuit conditions.
The front fork setting includes the fol-
lowing three factors:
1. Setting of air spring characteris-
tics
• Change the fork oil level.
2. Setting of spring preload
• Change the spring.
• Install the adjustment washer.
3. Setting of damping force
• Change the compression damp-
ing.
• Change the rebound damping.
The spring acts on the load and
the damping force acts on the
cushion travel speed.
CHANGE IN LEVEL AND
CHARACTERISTICS OF FORK OIL
Damping characteristic near the final
stroke can be changed by changing
the fork oil amount.
Adjust the oil level in 5 mm (0.2 in)
increments or decrements. Too
low oil level causes the front fork
to produce a noise at full rebound
or the rider to feel some pressure
on his hands or body. Alternative-
ly, too high oil level will develop
unexpectedly early oil lock with
the consequent shorter front fork
travel and deteriorated perfor-
mance and characteristics. There-
fore, adjust the front fork within
the specified range.
Secondary reduction ratio =
Number of rear wheel sprocket
teeth/Number of drive sprocket
teeth
Standard secondary
reduction ratio50/13
(3.846)
* 47/14
(3.357)
* For EUROPE
Part
nameSize Part number
Drive
sprocket
"1"
*(STD) *13T 9383E-13233
(STD) 13T 5TJ-17460-00
* 14T 9383E-14215
** (STD) ** 14T 5NG-17460-00
* For AUS and NZ
** For EUROPE
Part
nameSize Part number
Rear
wheel
sprocket
"2"
** (STD) ** 47T 1C3-25447-00
48T 5GS-25448-50
* 48T 1C3-25448-00
* 49T 1C3-25449-00
(STD) 50T 5TJ-25450-80
* (STD) * 50T 1C3-25450-00
* 51T 1C3-25451-00
52T 5TJ-25452-80
* 52T 1C3-25452-00
* For AUS and NZ
** For EUROPE
Standard tire pressure:
100 kPa (1.0 kgf/cm2,
15 psi)
Extent of adjustment:
60–80 kPa (0.6–0.8 kgf/
cm
2, 9.0–12 psi)
Extent of adjustment:
100–120 kPa (1.0–1.2
kgf/cm
2, 15–18 psi)

5-19
CAMSHAFTS
INSTALLING THE CAMSHAFT
1. Install:
• Exhaust camshaft "1"
• Intake camshaft "2"
Installation steps:
a. Turn the crankshaft counterclock-
wise with a wrench.
• Apply the molybdenum disulfide oil
on the camshafts.
• Apply the engine oil on the decom-
pression system.
b. Align the T.D.C. mark "a" on the
rotor with the align mark "b" on the
crankcase cover when piston is at
T.D.C. on compression stroke.
c. Fit the timing chain "3" onto both
camshaft sprockets and install the
camshafts on the cylinder head.
The camshafts should be installed
onto the cylinder head so that the
punch mark "c" on the exhaust cam-
shaft and the punch mark "d" on the
intake camshaft must align with the
cylinder head surface, as shown in
the illustration.
Do not turn the crankshaft during
the camshaft installation. Damage
or improper valve timing will re-
sult.
d. Install the clips, camshaft caps "4"
and bolts (camshaft cap) "5".
• Before installing the clips, cover the
cylinder head with a clean rag to
prevent the clips from into the cylin-
der head cavity.
• Apply the molybdenum disulfide oil
on the thread of the bolts (camshaft
cap).
• Tighten the bolts to the specified
torque in two or three steps in the
proper tightening sequence as
shown.
The bolts (camshaft cap) must be
tightened evenly, or damage to the
cylinder head, camshaft caps, and
camshaft will result.
2. Install:
• Timing chain tensioner
Installation steps:
a. While pressing the tensioner rod
lightly with fingers, use a thin
screwdriver and wind the tension-
er rod up fully clockwise.
b. With the rod fully wound and the
chain tensioner UP mark "a" fac-
ing upward, install the gasket "1",
the timing chain tensioner "2", and
the gasket "3", and tighten the bolt
"4" to the specified torque.c. Release the screwdriver, check
the tensioner rod to come out and
tighten the gasket "5" and the cap
bolt "6" to the specified torque.
3. Turn:
• Crankshaft
Counterclockwise several turns.
4. Check:
• Rotor T.D.C. mark
Align with the crankcase align
mark.
• Camshaft match marks
Align with the cylinder head sur-
face.
Out of alignment→Adjust.
Bolt (camshaft cap):
10 Nm (1.0 m•kg, 7.2
ft•lb)
Bolt (timing chain ten-
sioner):
10 Nm (1.0 m•kg, 7.2
ft•lb)
Tensioner cap bolt:
7 Nm (0.7 m•kg, 5.1
ft•lb)