belt YAMAHA XCITY 125 2008 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-4
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Speedometer ..................................3-4
Fuel gauge ......................................3-4
Coolant temperature gauge ............3-5
Multi-function display ......................3-5
Handlebar switches ........................3-8
Front brake lever ............................3-9
Rear brake lever .............................3-9
Fuel tank cap ................................3-10
Fuel ...............................................3-10
Catalytic converter ........................3-11
Seat ..............................................3-11
Storage compartment ...................3-12
Storage compartment ...................3-13
Adjusting the shock absorber
assemblies ................................3-13
Luggage hook ...............................3-14
Sidestand ......................................3-14
Ignition circuit cut-off system ........3-15PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing cowlings
and panels .................................. 6-5
Checking the spark plug ................. 6-6
Engine oil ....................................... 6-7
Final transmission oil .................... 6-10
Coolant ......................................... 6-11
Air filter and V-belt case air filter
elements ................................... 6-12
Checking the throttle cable free
play ........................................... 6-13
Valve clearance ............................ 6-14
Tires ............................................. 6-14Cast wheels ................................. 6-16
Front and rear brake lever free
play ........................................... 6-16
Checking the front and rear brake
pads .......................................... 6-17
Checking the brake fluid level ...... 6-17
Changing the brake fluid .............. 6-18
Checking and lubricating the
cables ....................................... 6-19
Checking and lubricating the
throttle grip and cable ............... 6-19
Lubricating the front and rear
brake levers .............................. 6-19
Checking and lubricating the
centerstand and sidestand ....... 6-20
Checking the front fork ................. 6-20
Checking the steering .................. 6-21
Checking the wheel bearings ....... 6-22
Battery ......................................... 6-22
Replacing the fuses ..................... 6-23
Replacing a headlight bulb .......... 6-24
Replacing a front turn signal light
bulb ........................................... 6-26
Replacing a tail/brake light bulb or
a rear turn signal light bulb ....... 6-27
Replacing the license plate light
bulb ........................................... 6-28
Replacing an auxiliary light
bulb ........................................... 6-28
Troubleshooting ........................... 6-28
Troubleshooting charts ................ 6-29U16PE0E0.book Page 1 Tuesday, May 8, 2007 10:26 AM

DESCRIPTION
2-1
2
EAU10410
Left view
1
2 3 4 5 87 9
6
1. Rear storage compartment (page 3-13)
2. Shock absorber assembly spring preload adjusting ring (page 3-13)
3. Final transmission oil filler cap (page 6-10)
4. Air filter element (page 6-12)
5. V-belt case air filter element (page 6-12)
6. Engine oil filter element (page 6-7)
7. Sidestand (page 3-14, 6-20)
8. Coolant level check window (page 6-11)9. Front brake pads (page 6-17)
U16PE0E0.book Page 1 Tuesday, May 8, 2007 10:26 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU17713
Periodic maintenance and lubrication chart NOTE:

The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.


From 30000 km, repeat the maintenance intervals starting from 6000 km.


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 6 12 18 24
1*Fuel lineCheck fuel hoses for cracks or damage.√√√√ √
2 Spark plugCheck condition.
Clean and regap.√√
Replace.√√
3*ValvesCheck valve clearance.
Adjust.√√√√
4 Air filter elementReplace.√√
5V-belt case air filter ele-
mentClean.√√√√
6*Front brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
7*Rear brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
8*Brake hosesCheck for cracks or damage.√√√√ √
Replace. Every 4 years
9*WheelsCheck runout and for damage.√√√√
U16PE0E0.book Page 2 Tuesday, May 8, 2007 10:26 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-12
6
EAU33030
Changing the coolant
WARNING
EWA10380
Never attempt to remove the radiatorcap when the engine is hot.
The coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart. Have a
Yamaha dealer change the coolant.
EAUM2241
Air filter and V-belt case air fil-
ter elements The air filter element should be re-
placed and the V-belt case air filter ele-
ment should be cleaned at the intervals
specified in the periodic maintenance
and lubrication chart. Service the air fil-
ter elements more frequently if you are
riding in unusually wet or dusty areas.
Replacing the air filter element
1. Place the scooter on the center-
stand.
2. Remove the air filter case cover by
removing the screws.3. Pull the air filter element out.
4. Insert a new air filter element into
the air filter case.
5. Install the air filter case cover by in-
stalling the screws.
Cleaning the V-belt case air filter el-
ement
1. Remove the V-belt case air filter
covers by removing the screws.1. Air filter case cover
2. Screw
3. Air filter element1
2 2ZAUM0662
3
1. V-belt case air filter cover
2. Screw
2 1
ZAUM0704
U16PE0E0.book Page 12 Tuesday, May 8, 2007 10:26 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-13
6 2. Remove the air filter element, and
then blow out the dirt with com-
pressed air as shown.
3. Check the air filter element for
damage and replace it if neces-
sary.4. Install the air filter element with the
colored side facing outward.
5. Install the V-belt case air filter cov-
ers by installing the screws.
CAUTION:
ECA10530


Make sure that each filter ele-
ment is properly seated in its
case.


The engine should never be op-
erated without the filter ele-
ments installed, otherwise the
piston(s) and/or cylinder(s) maybecome excessively worn.
EAU21382
Checking the throttle cable
free play The throttle cable free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it.
1. Screw
2. V-belt case air filter cover
1. V-belt case air filter element
1
2
ZAUM0705
1
ZAUM0706
1. Throttle cable free play1ZAUM0051
U16PE0E0.book Page 13 Tuesday, May 8, 2007 10:26 AM

SPECIFICATIONS
8-2
8
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic typeChassis:Frame type:
Steel tube underbone
Caster angle:
26.00 °
Trail:
96.0 mm (3.78 in)Front tire:Type:
Tubeless
Size:
120/70-16 M/C 57P
Manufacturer/model:
PIRELLI/SPORT DEMON FRONTRear tire:Type:
Tubeless
Size:
140/70-15 69P
Manufacturer/model:
PIRELLI/SPORT DEMONLoading:Maximum load:
185 kg (408 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)Front:
170 kPa (25 psi) (1.70 kgf/cm²)
Rear:
190 kPa (28 psi) (1.90 kgf/cm²)
Loading condition:
90–185 kg (198–408 lb)
Front:
180 kPa (26 psi) (1.80 kgf/cm²)
Rear:
200 kPa (29 psi) (2.00 kgf/cm²)
Front wheel:Wheel type:
Cast wheel
Rim size:
16 M/C x MT3.00Rear wheel:Wheel type:
Cast wheel
Rim size:
15 M/C x MT4.00Front brake:Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Left hand operation
Recommended fluid:
DOT 4
Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
100.0 mm (3.94 in)Rear suspension:Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
105.0 mm (4.13 in)Electrical system:Ignition system:
Transistorized coil ignition (digital)
Charging system:
AC magnetoBattery:Model:
GTX9-BS
Voltage, capacity:
12 V, 8.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Low beam headlight:
12 V, 55.0 W × 1
High beam headlight:
12 V, 55.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 2
U16PE0E0.book Page 2 Tuesday, May 8, 2007 10:26 AM

INDEXAAcceleration and deceleration................. 5-2
Air filter and V-belt case air filter
elements ............................................. 6-12
Auxiliary light bulb, replacing ................ 6-28BBattery................................................... 6-22
Brake fluid, changing ............................ 6-18
Brake fluid level, checking .................... 6-17
Brake lever, front..................................... 3-9
Brake lever, rear ..................................... 3-9
Brake levers, lubricating........................ 6-19
Braking .................................................... 5-3CCables, checking and lubricating .......... 6-19
Care ........................................................ 7-1
Catalytic converter ................................ 3-11
Centerstand and sidestand,
checking and lubricating ..................... 6-20
Coolant.................................................. 6-11
Coolant temperature gauge .................... 3-5
Cowlings and panels,
removing and installing ......................... 6-5DDimmer switch ........................................ 3-8
Display, multi-function ............................. 3-5EEngine break-in ....................................... 5-4
Engine oil ................................................ 6-7
Engine trouble warning light.................... 3-3FFinal transmission oil ............................ 6-10
Front and rear brake lever free play...... 6-16
Front and rear brake pads, checking .... 6-17Front fork, checking .............................. 6-20
Fuel....................................................... 3-10
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-4
Fuel tank cap ........................................ 3-10
Fuses, replacing ................................... 6-23
HHandlebar switches ................................ 3-8
Headlight bulb, replacing ...................... 6-24
High beam indicator light ........................ 3-3
Horn switch ............................................. 3-8IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-15
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-3
Indicator and warning lights .................... 3-3KKey identification number ....................... 9-1LLicense plate light bulb, replacing ........ 6-28
Luggage hook ....................................... 3-14MMain switch/steering lock........................ 3-2
Model label ............................................. 9-2PParking ................................................... 5-4
Part locations .......................................... 2-1
Periodic maintenance and lubrication
chart ..................................................... 6-2
Pre-operation check list .......................... 4-2SSafe-riding points.................................... 1-4
Safety information................................... 1-1Seat ....................................................... 3-11
Shock absorber assemblies,
adjusting ............................................. 3-13
Sidestand .............................................. 3-14
Spark plug, checking ............................... 6-6
Specifications .......................................... 8-1
Speedometer........................................... 3-4
Starting off ............................................... 5-2
Starting the engine .................................. 5-1
Start switch.............................................. 3-8
Steering, checking................................. 6-21
Storage.................................................... 7-3
Storage compartment................... 3-12, 3-13
TTail/brake light bulb or rear turn signal
light bulb, replacing ............................. 6-27
Throttle cable free play, checking ......... 6-13
Throttle grip and cable,
checking and lubricating ..................... 6-19
Tires ...................................................... 6-14
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-28
Troubleshooting charts.......................... 6-29
Turn signal indicator lights ...................... 3-3
Turn signal light bulb (front),
replacing ............................................. 6-26
Turn signal switch ................................... 3-8VValve clearance..................................... 6-14
Vehicle identification number .................. 9-1WWheel bearings, checking ..................... 6-22
Wheels .................................................. 6-16
U16PE0E0.book Page 1 Tuesday, May 8, 2007 10:26 AM