transmission YAMAHA XCITY 250 2010 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2010, Model line: XCITY 250, Model: YAMAHA XCITY 250 2010Pages: 82, PDF Size: 3.87 MB
Page 6 of 82
TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-3
Controls and instruments.................2-5
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-1
Speedometer ..................................3-2
Fuel gauge ......................................3-2
Coolant temperature gauge ............3-3
Multi-function display ......................3-3
Handlebar switches ........................3-6
Front brake lever ............................3-7
Rear brake lever .............................3-7
Fuel tank cap ..................................3-7
Fuel .................................................3-8
Catalytic converters ........................3-9
Seat ..............................................3-10
Storage compartments .................3-11
Windshield ....................................3-12
Adjusting the shock absorber
assemblies ................................3-13
Carrier (if applicable) ....................3-13
Luggage hook ...............................3-14
Sidestand ......................................3-14
Ignition circuit cut-off system ........3-15FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for the
emission control system ............. 6-2
General maintenance and
lubrication chart .......................... 6-3
Removing and installing cowlings
and panels .................................. 6-6
Checking the spark plug ................. 6-7
Engine oil ....................................... 6-8
Final transmission oil .................... 6-10
Coolant ......................................... 6-11
Air filter and V-belt case air filter
elements ................................... 6-12
Checking the throttle cable free
play ........................................... 6-13Valve clearance ........................... 6-14
Tires ............................................. 6-14
Cast wheels ................................. 6-16
Front and rear brake lever free
play ........................................... 6-16
Checking the front and rear brake
pads .......................................... 6-17
Checking the brake fluid level ...... 6-17
Changing the brake fluid .............. 6-18
Checking and lubricating the
cables ....................................... 6-19
Checking and lubricating the
throttle grip and cable ............... 6-19
Lubricating the front and rear
brake levers .............................. 6-19
Checking and lubricating the
centerstand and sidestand ....... 6-20
Checking the front fork ................. 6-20
Checking the steering .................. 6-21
Checking the wheel bearings ....... 6-21
Battery ......................................... 6-22
Replacing the fuses ..................... 6-23
Replacing a headlight bulb .......... 6-24
Replacing a front turn signal light
bulb ........................................... 6-26
Replacing a tail/brake light bulb
or a rear turn signal light bulb ... 6-26
Replacing the license plate light
bulb ........................................... 6-27
Replacing an auxiliary light
bulb ........................................... 6-27U5B2E2E0.book Page 1 Friday, July 3, 2009 7:54 PM
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DESCRIPTION
2-1
2
EAU32220
Left viewWithout rear carrier
1
2 3 4 5 76 8
1. Rear storage compartment (page 3-11)
2. Shock absorber assembly spring preload adjusting ring (page 3-13)
3. Final transmission oil filler cap (page 6-10)
4. Air filter element (page 6-12)
5. V-belt case air filter element (page 6-12)
6. Sidestand (page 3-14)
7. Coolant level check window (page 6-11)8. Front brake pads (page 6-17)
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DESCRIPTION
2-2
2With rear carrier
1
2 3 4 5 76 8
1. Rear storage compartment (page 3-11)
2. Shock absorber assembly spring preload adjusting ring (page 3-13)
3. Final transmission oil filler cap (page 6-10)
4. Air filter element (page 6-12)
5. V-belt case air filter element (page 6-12)
6. Sidestand (page 3-14)
7. Coolant level check window (page 6-11)
8. Front brake pads (page 6-17)U5B2E2E0.book Page 2 Friday, July 3, 2009 7:54 PM
Page 34 of 82
FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-8
Engine oilCheck oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-8
Final transmission oilCheck vehicle for oil leakage. 6-10
CoolantCheck coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage.6-11
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-16, 6-17, 6-17
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OPERATION AND IMPORTANT RIDING POINTS
5-4
5
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAUM2011
0–1000 km (0–600 mi)
Avoid prolonged operation above 1/3
throttle. NOTICE: After 1000 km (600
mi) of operation, be sure to replace
the engine oil and final transmission
oil.
[ECA11661]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 1/2
throttle.1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10270
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.
EAU17213
Parking When parking, stop the engine, and
then remove the key from the main
switch.
WARNING
EWA10311
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
Do not park near grass or other
flammable materials which
might catch fire.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
10*Chassis fastenersMake sure that all nuts, bolts and
screws are properly tightened.√√√√√
11Front brake lever
pivot shaftLubricate with silicone grease.√√√√√
12Rear brake lever
pivot shaftLubricate with silicone grease.√√√√√
13Sidestand, center-
standCheck operation.
Lubricate.√√√√√
14*Sidestand switchCheck operation.√√√√√√
15*Front forkCheck operation and for oil leak-
age.√√√√
16*Shock absorber as-
sembliesCheck operation and shock ab-
sorbers for oil leakage.√√√√
17 Engine oilChange. (See page 3-1.)√When the oil change indicator light comes on [every 3000 km
(1800 mi)]
Check oil level and vehicle for oil
leakage.Every 3000 km (1800 mi)√
18*Engine oil strainerClean.√
19*Cooling systemCheck coolant level and vehicle
for coolant leakage.√√√√√
Change. Every 3 years
20Final transmission
oilCheck vehicle for oil leakage.√√ √
Change.√√√
21*V- b e l tReplace. Every 20000 km (12000 mi) NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-10
6
Be sure no foreign material en-
ters the crankcase.
7. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
8. Reset the oil change indicator.
(See page 3-5.)
EAU20064
Final transmission oil The final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final transmis-
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart.
1. Start the engine, warm up the final
transmission oil by riding the
scooter for several minutes, and
then stop the engine.
2. Place the scooter on the center-
stand.
3. Place an oil pan under the final
transmission case to collect the
used oil.
4. Remove the final transmission oil
filler cap and final transmission
drain bolt to drain the oil from the fi-
nal transmission case.5. Install the final transmission oil
drain bolt, and then tighten it to the
specified torque.
1. Final transmission oil filler cap
1. Final transmission oil drain bolt
Tightening torque:
Final transmission oil drain bolt:
22 Nm (2.2 m·kgf, 16 ft·lbf)
1
ZAUM0658
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
66. Refill with the specified amount of
the recommended final transmis-
sion oil, and then install and tighten
the oil filler cap. WARNING! Make
sure that no foreign material en-
ters the final transmission case.
Make sure that no oil gets on the
tire or wheel.
[EWA11311]
7. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUM2102
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.TIP
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level through
the check window.TIPThe coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below the
minimum level mark, remove the
cowling A. (See page 6-6.)
4. Open the reservoir cap, and then
add coolant to the maximum level
mark. WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the radiator
cap when the engine is hot.
[EWA15161]
NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
1. Maximum level mark
2. Minimum level mark
1
2
ZAUM0660
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SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2175 mm (85.6 in) (without rear carrier)
2215 mm (87.2 in) (with rear carrier)
Overall width:
785 mm (30.9 in)
Overall height:
1475 mm (58.1 in)
Seat height:
790 mm (31.1 in)
Wheelbase:
1470 mm (57.9 in)
Ground clearance:
165 mm (6.50 in)
Minimum turning radius:
2400 mm (94.5 in)Weight:With oil and fuel:
173.0 kg (381 lb)Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
249 cm³
Bore × stroke:
69.0 × 66.8 mm (2.72 × 2.63 in)
Compression ratio:
10.00 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE 10W-30, SAE 10W-40, SAE 15W-40,
SAE 20W-40 or SAE 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Periodic oil change:
1.30 L (1.37 US qt, 1.14 Imp.qt)Final transmission oil:Type:
SAE 10W-30 type SE motor oil
Quantity:
0.25 L (0.26 US qt, 0.22 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.20 L (0.21 US qt, 0.18 Imp.qt)
Radiator capacity (including all routes):
1.02 L (1.08 US qt, 0.90 Imp.qt)
Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
10.5 L (2.77 US gal, 2.31 Imp.gal)
Fuel reserve amount:
2.7 L (0.72 US gal, 0.60 Imp.gal)Fuel injection:Throttle body:
ID mark:
1C04 00Spark plug (s):Manufacturer/model:
NGK/DPR8EA-9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Dry, centrifugal automaticTransmission:Primary reduction system:
Helical gear
Primary reduction ratio:
40/15 (2.666)
Secondary reduction system:
Helical gear
Secondary reduction ratio:
42/14 (3.000)
Transmission type:
V-belt automatic
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
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INDEX
AAcceleration and deceleration ................ 5-2
Air filter and V-belt case air filter
elements ............................................. 6-12
Auxiliary light bulb, replacing ................ 6-27BBattery .................................................. 6-22
Brake fluid, changing ............................ 6-18
Brake fluid level, checking .................... 6-17
Brake lever, front .................................... 3-7
Brake lever, rear ..................................... 3-7
Brake levers, lubricating ....................... 6-19
Braking ................................................... 5-3CCables, checking and lubricating .......... 6-19
Care ........................................................ 7-1
Carrier (if applicable) ............................ 3-13
Catalytic converters ................................ 3-9
Centerstand and sidestand, checking
and lubricating .................................... 6-20
Coolant ................................................. 6-11
Coolant temperature gauge .................... 3-3
Cowlings and panels, removing and
installing ............................................... 6-6DDimmer switch ........................................ 3-6
Display, multi-function ............................ 3-3EEngine break-in ...................................... 5-4
Engine oil ................................................ 6-8
Engine trouble warning light ................... 3-2FFinal transmission oil ............................ 6-10
Front and rear brake lever free play ..... 6-16Front and rear brake pads, checking .... 6-17
Front fork, checking...............................6-20
Fuel ......................................................... 3-8
Fuel consumption, tips for reducing ........ 5-3
Fuel gauge .............................................. 3-2
Fuel tank cap........................................... 3-7
Fuses, replacing .................................... 6-23
HHandlebar switches ................................. 3-6
Headlight bulb, replacing....................... 6-24
High beam indicator light......................... 3-1
Horn switch ............................................. 3-6IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-15
Indicator and warning lights .................... 3-1KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-27
Luggage hook ....................................... 3-14MMain switch/steering lock ........................ 3-1
Maintenance and lubrication, periodic..... 6-3
Maintenance, emission control system ... 6-2
Model label .............................................. 9-2PParking ....................................................5-4
Part locations .......................................... 2-1SSafe-riding points .................................... 1-5
Safety information ...................................1-1
Seat ....................................................... 3-10Shock absorber assemblies,
adjusting ............................................. 3-13
Sidestand .............................................. 3-14
Spark plug, checking .............................. 6-7
Specifications.......................................... 8-1
Speedometer .......................................... 3-2
Starting off .............................................. 5-2
Starting the engine.................................. 5-1
Start switch ............................................. 3-6
Steering, checking ................................ 6-21
Storage ................................................... 7-3
Storage compartments ......................... 3-11
TTail/brake light bulb or rear turn signal
light bulb, replacing............................. 6-26
Throttle cable free play, checking ......... 6-13
Throttle grip and cable, checking and
lubricating ........................................... 6-19
Tires ...................................................... 6-14
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-28
Troubleshooting charts ......................... 6-29
Turn signal indicator lights ...................... 3-1
Turn signal light bulb (front),
replacing ............................................. 6-26
Turn signal switch ................................... 3-6VValve clearance .................................... 6-14
Vehicle identification number .................. 9-1WWheel bearings, checking..................... 6-21
Wheels .................................................. 6-16
Windshield ............................................ 3-12
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