engine coolant YAMAHA XJ6-N 2009 User Guide
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2009, Model line: XJ6-N, Model: YAMAHA XJ6-N 2009Pages: 100, PDF Size: 3.31 MB
Page 48 of 100
PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
EAU18680
TIP
Air filter
This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
21 Engine oilChange.
Check oil level and vehicle for oil
leakage.√√√√√√
22Engine oil filter car-
tridgeReplace.√√√
23*Cooling systemCheck coolant level and vehicle
for coolant leakage.√√√√√
Change. Every 3 years
24*Front and rear brake
switchesCheck operation.√√√√√√
25Moving parts and
cablesLubricate.√√√√√
26*Throttle grip hous-
ing and cableCheck operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing
and cable.√√√√√
27*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)U20SE0E0.book Page 5 Friday, September 19, 2008 9:27 AM
Page 55 of 100
PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
6 addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-rial enters the crankcase.
10. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
TIPAfter the engine is started, the engine
oil level warning light should go off if theoil level is sufficient.
NOTICE
ECA10400
If the oil level warning light flickers
or remains on, immediately turn the
engine off and have a Yamaha dealercheck the vehicle.
11. Turn the engine off, and then
check the oil level and correct it if
necessary.
12. Install the cowling.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU46801
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.TIP
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Check the coolant level in the cool-
ant reservoir.
TIPThe coolant should be between theminimum and maximum level marks.
1.“CD” specification
2.“ENERGY CONSERVING II”
1
2
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Page 56 of 100
PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
63. If the coolant is at or below the
minimum level mark, remove the
coolant reservoir breather hose
from the guide, and then remove
the coolant reservoir cap.4. Add coolant to the maximum level
mark, and then install the coolant
reservoir cap. WARNING! Re-
move only the coolant reservoir
cap. Never attempt to remove
the radiator cap when the en-
gine is hot.
[EWA15161]
NOTICE: If
coolant is not available, use dis-
tilled water or soft tap water in-
stead. Do not use hard water or
salt water since it is harmful to
the engine. If water has been
used instead of coolant, replace
it with coolant as soon as possi-
ble, otherwise the cooling sys-
tem will not be protectedagainst frost and corrosion. If
water has been added to the
coolant, have a Yamaha dealer
check the antifreeze content of
the coolant as soon as possible,
otherwise the effectiveness of
the coolant will be reduced.
[ECA10472]
5. Route the coolant reservoir breath-
er hose through the guide as
shown.
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
1 2
3
1. Coolant reservoir cap
2. Coolant reservoir breather hose
3. Guide
3
1
2
Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)1. Coolant reservoir breather hose
2. Guide
2 1
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Page 57 of 100
PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
6
EAU46821
To change the coolant
1. Place the vehicle on a level sur-
face and let the engine cool if nec-
essary.
2. Remove cowling A and panel B.
(See page 6-7.)
3. Place a container under the engine
to collect the used coolant.
4. Remove the radiator cap retaining
bolt, radiator cap retainer and radi-
ator cap. WARNING! Never at-
tempt to remove the radiator
cap when the engine is hot.
[EWA10381]
5. Remove the coolant reservoir
breather hose from the guide, and
then remove the coolant reservoir
cap.
6. Remove the coolant reservoir cov-
er and coolant reservoir by remov-
ing the bolts.7. Drain the coolant from the coolant
reservoir by turning it upside down.
8. Remove the coolant drain bolt to
drain the cooling system.
1. Radiator cap
2. Radiator cap retaining bolt
3. Radiator cap retainer
2 2
1 1
3 3
1. Coolant reservoir cap
2. Coolant reservoir breather hose
3. Guide
3
1
2
1. Bolt
2. Coolant reservoir cover
1. Coolant drain bolt
2 1
1
U20SE0E0.book Page 14 Friday, September 19, 2008 9:27 AM
Page 58 of 100
PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
69. After the coolant is completely
drained, thoroughly flush the cool-
ing system with clean tap water.
10. Install the coolant drain bolt, and
then tighten it to the specified
torque.
TIPCheck the washer for damage and re-place it if necessary.
11. Install the coolant reservoir and its
reservoir cover by placing them in
the original position, and then in-
stalling the bolts.
12. Pour the specified amount of the
recommended coolant into the ra-
diator and reservoir.13. Install the radiator cap.
14. Install the coolant reservoir cap.
15. Start the engine, let it idle for sev-
eral minutes, and then turn it off.
16. Remove the radiator cap to check
the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the top of the radia-
tor, and then install the radiator
cap, radiator cap retainer and radi-
ator cap retaining bolt.17. Check the coolant level in the res-
ervoir. If necessary, remove the
coolant reservoir cap, add coolant
to the maximum level mark, and
then install the cap.
18. Route the coolant reservoir breath-
er hose through the guide as
shown.Tightening torque:
Coolant drain bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Antifreeze/water mixture ratio:
1:1
Recommended antifreeze:
High-quality ethylene glycol anti-
freeze containing corrosion inhibitors
for aluminum engines
Coolant quantity:
Radiator capacity (including all
routes):
2.00 L (2.11 US qt, 1.76 Imp.qt)
Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
1. Radiator cap
2. Radiator cap retaining bolt
3. Radiator cap retainer
2 13
2
1
3
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Page 59 of 100
PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
6 19. Start the engine, and then check
the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
20. Install the cowling and the panel.
EAU34425
Replacing the air filter element The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.
1. Remove the seat. (See page
3-17.)
2. Remove the fuel tank bolts, and
then lift the fuel tank away from the
air filter case.
3. Remove the air filter case cover by
removing the screws. NOTICE:
When removing the air filtercase cover, be careful not to al-
low foreign objects to drop into
the air intake manifold.
[ECA12881]
4. Pull the air filter element out.
1. Coolant reservoir breather hose
2. Guide
2 1
1. Bolt
1
1. Air filter case cover
2. Screw
1. Air filter element
2. Air intake manifold
12
2
2
2 1
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Page 86 of 100
PERIODIC MAINTENANCE AND ADJUSTMENT
6-43
6Engine overheating
WARNING
EWA10400
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U20SE0E0.book Page 43 Friday, September 19, 2008 9:27 AM
Page 91 of 100
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2120 mm (83.5 in)
Overall width:
770 mm (30.3 in)
Overall height:
1085 mm (42.7 in)
Seat height:
785 mm (30.9 in)
Wheelbase:
1440 mm (56.7 in)
Ground clearance:
140 mm (5.51 in)
Minimum turning radius:
2800 mm (110.2 in)Weight:With oil and fuel:
205.0 kg (452 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined parallel 4-cylinder
Displacement:
600.0 cm³
Bore × stroke:
65.5 × 44.5 mm (2.58 × 1.75 in)
Compression ratio:
12.20 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE 10W-30, SAE 10W-40, SAE 15W-40,
SAE 20W-40 or SAE 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes):
2.00 L (2.11 US qt, 1.76 Imp.qt)Air filter:Air filter element:
Oil-coated paper element
Fuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
17.3 L (4.57 US gal, 3.81 Imp.gal)
Fuel reserve amount:
3.2 L (0.85 US gal, 0.70 Imp.gal)Fuel injection:Throttle body:
Type/quantity:
32EIDW/1Spark plug (s):Manufacturer/model:
NGK/CR9E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
86/44 (1.955)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
46/16 (2.875)
Transmission type:
Constant mesh 6-speed
Operation:
Left foot operation
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U20SE0E0.book Page 1 Friday, September 19, 2008 9:27 AM
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SPECIFICATIONS
8-3
8
Electrical system:Ignition system:
TCI (digital)
Charging system:
AC magnetoBattery:Model:
GT12B-4
Voltage, capacity:
12 V, 10.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 60/55 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
12 V, 5.0 W × 1
License plate light:
12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Oil level warning light:
LEDTurn signal indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
Immobilizer system indicator light:
LED
Fuses:Main fuse:
30.0 A
Headlight fuse:
20.0 A
Taillight fuse:
10.0 A
Signaling system fuse:
7.5 A
Ignition fuse:
10.0 A
Radiator fan fuse:
20.0 A
Fuel injection system fuse:
10.0 A
Backup fuse:
7.5 A
U20SE0E0.book Page 3 Friday, September 19, 2008 9:27 AM
Page 96 of 100
INDEXAAir filter element, replacing ................... 6-16
Anti-theft alarm (optional)...................... 3-11
Auxiliary light bulb, replacing ................ 6-37BBattery................................................... 6-31
Brake and clutch levers, checking and
lubricating ........................................... 6-28
Brake and shift pedals, checking and
lubricating ........................................... 6-27
Brake fluid, changing ............................ 6-24
Brake fluid level, checking .................... 6-23
Brake lever ............................................ 3-13
Brake pedal ........................................... 3-14CCables, checking and lubricating .......... 6-27
Care ........................................................ 7-1
Catalytic converter ................................ 3-16
Clutch lever ........................................... 3-13
Clutch lever free play, adjusting ............ 6-21
Coolant.................................................. 6-12
Coolant temperature warning light .......... 3-4
Cowling and panels, removing and
installing................................................ 6-7DDimmer switch ...................................... 3-12
Drive chain, cleaning and lubricating .... 6-26
Drive chain slack ................................... 6-25EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-17
Engine oil and oil filter cartridge .............. 6-9
Engine stop switch ................................ 3-12
Engine trouble warning light.................... 3-7
FFront and rear brake pads, checking .... 6-23
Front fork, checking .............................. 6-29
Fuel....................................................... 3-15
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather/overflow hose ......... 3-16
Fuel tank cap ........................................ 3-14
Fuses, replacing ................................... 6-32HHandlebar position, adjusting ............... 3-19
Handlebar switches .............................. 3-11
Hazard switch ....................................... 3-12
Headlight bulb, replacing ...................... 6-33
Helmet holder ....................................... 3-18
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-12IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-21
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-7
Indicator and warning lights .................... 3-4KKey identification number ....................... 9-1LLicense plate light bulb, replacing ........ 6-36MMain switch/steering lock........................ 3-2
Maintenance and lubrication, periodic .... 6-3
Maintenance, emission control system... 6-2
Matte color, caution ................................ 7-1
Model label ............................................. 9-2
Multi-function meter unit ......................... 3-7
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-12RRear brake light switch, adjusting ......... 6-22SSafety information ................................... 1-1
Seat ....................................................... 3-17
Shifting .................................................... 5-2
Shift pedal ............................................. 3-13
Shock absorber assembly, adjusting .... 3-19
Sidestand .............................................. 3-20
Sidestand, checking and lubricating...... 6-29
Spark plugs, checking ............................. 6-8
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-12
Steering, checking................................. 6-30
Storage.................................................... 7-3
Storage compartment............................ 3-18
Supporting the motorcycle .................... 6-38
Swingarm pivots, lubricating ................. 6-29TTail/brake light bulb, replacing .............. 6-35
Throttle cable free play, checking ......... 6-18
Throttle grip and cable, checking and
lubricating ........................................... 6-27
Tires ...................................................... 6-19
Tool kit..................................................... 6-1
U20SE0E0.book Page 1 Friday, September 19, 2008 9:27 AM