Engine control unit YAMAHA XJ6-N 2016 Owners Manual

Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Immobilizer system .........................3-1
Main switch/steering lock ...............3-2
Indicator lights and warning lights ............................................3-4
Multi-function meter unit .................3-6
Handlebar switches.......................3-10
Clutch lever ...................................3-12
Shift pedal .....................................3-12
Brake lever ....................................3-13
Brake pedal ...................................3-13
ABS (for ABS models) ...................3-14
Fuel tank cap.................................3-15
Fuel................................................3-15
Fuel tank breather hose and overflow hose.............................3-17
Catalytic converter ........................3-17
Seat ...............................................3-18
Helmet holder ................................3-19
Storage compartment ...................3-20
Handlebar position .......................3-20
Adjusting the shock absorber assembly....................................3-21
Sidestand ......................................3-22
Ignition circuit cut-off system........3-22
For your safety – pre-operation
checks ...............................................4-1
Operation an d important ri din g
points .................................................5-1
Starting the engine ..........................5-2
Shifting ............................................5-3
Tips for reducing fuel consumption ................................5-4
Engine break-in ...............................5-4
Parking ............................................5-5 Perio
dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system.............. 6-3
General maintenance and lubrication chart........................... 6-4
Removing and installing the
cowling and panels...................... 6-7
Checking the spark plugs ............... 6-8
Engine oil and oil filter cartridge ..... 6-9
Coolant ......................................... 6-12
Replacing the air filter element ..... 6-16
Adjusting the engine idling speed......................................... 6-17
Checking the throttle grip free play ............................................ 6-18
Valve clearance ............................. 6-18
Tires .............................................. 6-19
Cast wheels .................................. 6-21
Adjusting the clutch lever free play ............................................ 6-22
Checking the brake lever free
play ............................................ 6-23
Brake light switches ...................... 6-23
Checking the front and rear brake pads................................. 6-24
Checking the brake fluid level....... 6-25
Changing the brake fluid............... 6-26
Drive chain slack ........................... 6-26
Cleaning and lubricating the drive chain ................................. 6-28
Checking and lubricating the cables ........................................ 6-28
Checking and lubricating the
throttle grip and cable ............... 6-29
Checking and lubricating the brake and shift pedals ............... 6-29
Checking and lubricating the brake and clutch levers ............. 6-30
Checking and lubricating the
sidestand ................................... 6-30
Lubricating the swingarm pivots... 6-31
Checking the front fork ................. 6-31
Checking the steering ................... 6-32
Checking the wheel bearings ....... 6-32
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Instrument and control functions
3-6
3
TIP
If the start switch is pushed while the
engine is running, the ABS warning
light will come on, but this is not a mal-
function.
EAU38626Immo bilizer system in dicator li ght
When the key is turned to “OFF” and
30 seconds have passed, the indicator
light will start flashing indicating the im-
mobilizer system is enabled. After 24
hours have passed, the indicator light
will stop flashing, however the immobi-
lizer system is still enabled.
The electrical circuit of the indicator
light can be checked by turning the key
to “ON”. The indicator light should
come on for a few seconds, and then
go off.
If the indicator light does not come on
initially when the key is turned to “ON”,
or if the indicator light remains on, have
a Yamaha dealer check the electrical
circuit.
The self-diagnosis device also detects
problems in the immobilizer system
circuits. (See page 3-9 for an explana-
tion of the self-diagnosis device.)
EAU4676A
Multi-function meter unit
WARNING
EWA12423
Be sure to stop the vehicle before
makin g any settin g chan ges to the
multi-function meter unit. Chang ing
settin gs while ri din g can d istract the
operator an d increase the risk of an
acci dent.
The multi-function meter unit is
equipped with the following:
 speedometer
 tachometer
 odometer
 two tripmeters
 fuel reserve tripmeter
 clock
 fuel meter
 coolant temperature display
 self-diagnosis device
1. Fuel meter
2. Coolant temperature display
3. Speedometer
4. Tachometer
5. Odometer/tripmeter/fuel reserve tripmeter
6. “SELECT” button
7. “RESET” button
8. Clock
ABS
1
8234
765
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Specifications
8-3
8
Battery:
Model:GT12B-4
Voltage, capacity:
12 V, 10.0 Ah (10 HR)
Hea dlig ht:
Bulb type:
Halogen bulb
Bul b watta ge × quantity:
Headlight:
H4, 60.0 W/55.0 W x 1
Brake/tail light: 21.0 W/5.0 W × 1
Front turn signal light:
10.0 W × 2
Rear turn signal light:
10.0 W × 2
Auxiliary light: 5.0 W × 1
License plate light: 5.0 W × 1
Meter lighting:
LED
Neutral indicator light: LED
High beam indicator light: LED
Oil level warning light:
LED
Turn signal indicator light: LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
ABS warning light: LED (XJ6NA)
Immobilizer system indicator light: LED
Fuse(s):
Main fuse:30.0 A
Headlight fuse: 20.0 A
Taillight fuse:
10.0 A
Signaling system fuse: 7.5 A
Ignition fuse: 10.0 A Radiator fan motor fuse:
20.0 A
Fuel injection system fuse: 10.0 A
ABS control unit fuse:
7.5 A (XJ6NA)
ABS motor fuse: 30.0 A (XJ6NA)
ABS solenoid fuse: 20.0 A (XJ6NA)
Backup fuse:
7.5 A
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10-1
10
Index
A
ABS (for ABS models) .......................... 3-14
ABS warning light (for ABS models)....... 3-5
Air filter element, replacing................... 6-16
Auxiliary light bulb, replacing ............... 6-38
B
Battery .................................................. 6-33
Brake and clutch levers, checking and
lubricating .......................................... 6-30
Brake and shift pedals, checking and lubricating .......................................... 6-29
Brake fluid, changing ........................... 6-26
Brake fluid level, checking ................... 6-25
Brake lever ........................................... 3-13
Brake lever free play, checking ............ 6-23
Brake light switches ............................. 6-23
Brake pedal .......................................... 3-13
Brake/tail light bulb, replacing ............. 6-39
C
Cables, checking and lubricating ......... 6-28
Care ........................................................ 7-1
Catalytic converter ............................... 3-17
Clutch lever .......................................... 3-12
Clutch lever free play, adjusting ........... 6-22
Coolant ................................................. 6-12
Coolant temperature warning light ......... 3-4
Cowling and panels, removing and installing ............................................... 6-7
D
Dimmer switch ..................................... 3-10
Drive chain, cleaning and lubricating ... 6-28
Drive chain slack .................................. 6-26
E
Engine break-in ...................................... 5-4
Engine idling speed .............................. 6-17
Engine oil and oil filter cartridge ............. 6-9
Engine serial number.............................. 9-1
Engine stop switch ............................... 3-11
Engine trouble warning light................... 3-5
F
Front and rear brake pads, checking ... 6-24
Front fork, checking ............................. 6-31
Fuel....................................................... 3-15
Fuel consumption, tips for reducing ...... 5-4
Fuel tank breather hose and overflow hose ................................................... 3-17
Fuel tank cap........................................ 3-15
Fuses, replacing ................................... 6-34
H
Handlebar position, adjusting .............. 3-20 Handlebar switches .............................. 3-10
Hazard switch ....................................... 3-11
Headlight bulb, replacing ...................... 6-36
Helmet holder ....................................... 3-19
High beam indicator light........................ 3-4
Horn switch........................................... 3-11
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-22
Immobilizer system ................................. 3-1
Immobilizer system indicator light .......... 3-6
Indicator lights and warning lights .......... 3-4
L
License plate light bulb, replacing ........ 6-40
M
Main switch/steering lock ....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-6
N
Neutral indicator light.............................. 3-4
O
Oil level warning light .............................. 3-4
P
Parking .................................................... 5-5
Part locations .......................................... 2-1
Pass switch........................................... 3-10
S
Safety information................................... 1-1
Seat....................................................... 3-18
Shifting .................................................... 5-3
Shift pedal............................................. 3-12
Shock absorber assembly, adjusting ... 3-21
Sidestand .............................................. 3-22
Sidestand, checking and lubricating .... 6-30
Spark plugs, checking ............................ 6-8
Specifications ......................................... 8-1
Starting the engine.................................. 5-2
Start switch ........................................... 3-11
Steering, checking ................................ 6-32
Storage ................................................... 7-4
Storage compartment ........................... 3-20
Supporting the motorcycle ................... 6-40
Swingarm pivots, lubricating ................ 6-31
T
Throttle grip and cable, checking and lubricating ........................................... 6-29
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