battery YAMAHA XJ6-N 2016 Owners Manual

Table of contents
Battery .......................................... 6-33
Replacing the fuses ...................... 6-34
Replacing the headlight bulb........ 6-36
Replacing the auxiliary light
bulb ........................................... 6-38
Replacing the brake/tail light bulb ........................................... 6-39
Replacing a turn signal light
bulb ........................................... 6-39
Replacing the license plate light bulb ........................................... 6-40
Supporting the motorcycle ........... 6-40
Front wheel (for non-ABS models) ..................................... 6-41
Rear wheel (for non-ABS models) ..................................... 6-42
Troubleshooting............................ 6-44
Troubleshooting charts................. 6-45
Motorcycle care an d stora ge.......... 7-1
Matte color caution ........................ 7-1
Care ................................................ 7-1
Storage ........................................... 7-4
Specifications ................................... 8-1
Consumer information ..................... 9-1
Identification numbers .................... 9-1
In dex ................................................ 10-1
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Description
2-2
2
EAU63391
Right view
123 456
78910
1112
1. Helmet holder (page 3-19)
2. Battery (page 6-33)
3. Rear brake fluid reservoir (page 6-25)
4. Engine oil filler cap (page 6-9)
5. Fuel tank cap (page 3-15)
6. Radiator cap (page 6-12)
7. Coolant reservoir (page 6-12)
8. Coolant drain bolt (page 6-13)
9. Engine oil dipstick (page 6-9)
10.Brake pedal (page 3-13)
11.Rear brake light switch (page 6-23)
12.Shock absorber assembly spring preload adjusting ring (page 3-21)
UB61E1E0.book Page 2 Wednesday, October 21, 2015 11:19 AM

Instrument and control functions
3-3
3
WARNING
EWA10062
Never turn the key to “OFF” or
“LOCK” while the vehicle is movin g.
Otherwise the electrical systems will
b e switche d off, which may result in
loss of control or an acci dent.
EAU10687LOCK
The steering is locked and all electrical
systems are off. The key can be re-
moved.
To lock the steering
1. Turn the handlebars all the way to
the left.
2. With the key in the “OFF” position, push the key in and turn it to
“LOCK”.
3. Remove the key.
TIP
If the steering will not lock, try turning
the handlebars back to the right slight-
ly.
To unlock the steering
1. Insert the key.
2. With the key in the “LOCK” posi- tion, push the key in and turn it to
“OFF”.
EAU34342 (Parkin g)
The steering is locked, and the taillight,
license plate light and auxiliary light are
on. The hazard lights and turn signal
lights can be turned on, but all other
electrical systems are off. The key can
be removed.
The steering must be locked before the
key can be turned to “ ”.
NOTICE
ECA11021
Do not use the parkin g position for
an exten ded len gth of time, other-
wise the battery may dischar ge.
1. Push.
2. Turn.
12
1. Push.
2. Turn.
12
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Operation and important ri din g points
5-2
5
EAU51792
Startin g the eng ine
In order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:
 The transmission is in the neutral
position.
 The transmission is in gear with
the clutch lever pulled and the
sidestand up.
See page 3-22 for more informa-
tion.
1. Turn the key to “ON” and make sure that the engine stop switch is
set to “ ”.
The following warning lights and
indicator light should come on for
a few seconds, then go off. Oil level warning light
 Coolant temperature warning
light
 Engine trouble warning light
 Immobilizer system indicator
light
NOTICE
ECA17671
If the ab ove warnin g li ghts or in dica-
tor li ght do not come on initially
when the key is turned to “ON”, or if
a warnin g or in dicator li ght remains
on, see pa ge 3-4 for the correspon d-
in g warnin g an d in dicator li ght cir-
cuit check.
For ABS models:
The ABS warning light should
come on when the main switch is
turned to “ON” and then go off af-
ter traveling at a speed of 10 km/h
(6 mi/h) or higher.
NOTICE
ECA17682
If the ABS warnin g li ght does not
come on an d then go off as ex-
plained above, see pa ge 3-4 for the
warnin g li ght circuit check.
2. Shift the transmission into the
neutral position. The neutral indi-
cator light should come on. If not,
ask a Yamaha dealer to check the
electrical circuit.
3. Start the engine by pushing the start switch.
If the engine fails to start, release
the start switch, wait a few sec-
onds, and then try again. Each
starting attempt should be as
short as possible to preserve the
battery. Do not crank the engine
more than 10 seconds on any one
attempt.
NOTICE
ECA11043
For maximum en gine life, never ac-
celerate har d when the en gine is
col d!
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Periodic maintenance an d a djustment
6-33
6
EAU50291
Battery
The battery is located under the seat.
(See page 3-18.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
WARNING
EWA10761
 Electrolyte is poisonous an d
d an gerous since it contains sul-
furic aci d, which causes severe
b urns. Avoi d any contact with
skin, eyes or clothin g an d al-
ways shiel d your eyes when
workin g near b atteries. In case
of contact, ad minister the fol-
lowin g FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink lar ge quan-
tities of water or milk an d im-
me diately call a physician.
EYES: Flush with water for 15 minutes and seek prompt
me dical attention. 
Batteries pro duce explosive hy-
d ro gen gas. Therefore, keep
sparks, flames, ci garettes, etc.,
away from the battery an d pro-
vi de sufficient ventilation when
char gin g it in an enclosed
space.
 KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To char ge the b attery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quick-
ly if the vehicle is equipped with op-
tional electrical accessories.
NOTICE
ECA16522
To char ge a VRLA (Valve Re gulate d
Lea d Aci d) battery, a special (con-
stant-volta ge) battery char ger is re-
quire d. Usin g a conventional battery
char ger will d amage the battery.
To store the battery
1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removin g the
b attery, be sure the key is
turne d to “OFF”, then discon-
nect the neg ative lead b efore
d isconnectin g the positive lea d.
[ECA16303]
2. If the battery will be stored for
more than two months, check it at
least once a month and fully char-
ge it if necessary.
1. Battery
2. Negative battery lead (black)
3. Positive battery lead (red)
1 2
3
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Periodic maintenance an d a djustment
6-34
6 3. Fully charge the battery before
installation. NOTICE: When in-
stallin g the battery, be sure the
key is turne d to “OFF”, then
connect the positive lea d b efore
connectin g the ne gative lead .
[ECA16841]
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.
NOTICE
ECA16531
Always keep the battery char ged .
Storin g a d ischar ged battery can
cause permanent b attery damag e.
EAU47174
Replacin g the fuses
The main fuse and the fuse boxes,
which contain the fuses for the individ-
ual circuits, are located under the seat.
(See page 3-18.)
TIP
To access the main fuse, remove the
starter relay cover as shown.
XJ6N
XJ6N
1. Starter relay cover
2. Main fuse
3. Spare main fuse
4. Fuse box
1. Taillight fuse
2. Spare fuse
3. Headlight fuse
4. Ignition fuse
5. Signaling system fuse
6. Backup fuse (for clock and immobilizer sys-
tem)
7. Fuel injection system fuse
8. Radiator fan motor fuse
2
4
3
1
1
2
3
4
5
6
7
8
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Periodic maintenance an d a djustment
6-45
6
EAU67970
Trou bleshootin g charts
Startin g pro blems or poor en gine performance
1. FuelThere is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not
start.
Check the battery.
Wipe off with a dry
cloth and correct the
spark plug gaps, or
replace the spark
plugs.
Check the battery
lead connections, and
have a Yamaha dealer
charge the battery if
necessary.
2. BatteryThe battery is good.
The engine does not
start.
Check the ignition.
3. IgnitionWetOperate the electric
starter.
Dry
There is compression.
There is no
compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.
Have a Yamaha dealer check the vehicle.
The engine does not
start.
Check the
compression.Have a Yamaha
dealer check the
vehicle.
Remove the spark
plugs and check
the electrodes.
Operate the electric
starter.
Operate the electric
starter.
Check the fuel level
in the fuel tank.
4. Compression
UB61E1E0.book Page 45 Wednesday, October 21, 2015 11:19 AM

Motorcycle care and stora ge
7-4
7
EAU26183
Stora ge
Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.
NOTICE
ECA10811
 Storin g the motorcycle in a
poorly ventilated room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in and cause rust.
 To prevent corrosion, avoi d
d amp cellars, sta bles ( because
of the presence of ammonia)
an d areas where stron g chemi-
cals are stored .
Long-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to protect the cylinders, piston rings,
etc. from corrosion.a. Remove the spark plug caps and spark plugs.
b. Pour a teaspoonful of engine oil into each spark plug bore.
c. Install the spark plug caps onto the spark plugs, and then pla-
ce the spark plugs on the cylin- der head so that the electrodes
are grounded. (This will limit
sparking during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent d am-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully char- ge it. Store it in a cool, dry place
and charge it once a month. Do
not store the battery in an exces-
sively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-33.
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Specifications
8-3
8
Battery:
Model:GT12B-4
Voltage, capacity:
12 V, 10.0 Ah (10 HR)
Hea dlig ht:
Bulb type:
Halogen bulb
Bul b watta ge × quantity:
Headlight:
H4, 60.0 W/55.0 W x 1
Brake/tail light: 21.0 W/5.0 W × 1
Front turn signal light:
10.0 W × 2
Rear turn signal light:
10.0 W × 2
Auxiliary light: 5.0 W × 1
License plate light: 5.0 W × 1
Meter lighting:
LED
Neutral indicator light: LED
High beam indicator light: LED
Oil level warning light:
LED
Turn signal indicator light: LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
ABS warning light: LED (XJ6NA)
Immobilizer system indicator light: LED
Fuse(s):
Main fuse:30.0 A
Headlight fuse: 20.0 A
Taillight fuse:
10.0 A
Signaling system fuse: 7.5 A
Ignition fuse: 10.0 A Radiator fan motor fuse:
20.0 A
Fuel injection system fuse: 10.0 A
ABS control unit fuse:
7.5 A (XJ6NA)
ABS motor fuse: 30.0 A (XJ6NA)
ABS solenoid fuse: 20.0 A (XJ6NA)
Backup fuse:
7.5 A
UB61E1E0.book Page 3 Wednesday, October 21, 2015 11:19 AM

10-1
10
Index
A
ABS (for ABS models) .......................... 3-14
ABS warning light (for ABS models)....... 3-5
Air filter element, replacing................... 6-16
Auxiliary light bulb, replacing ............... 6-38
B
Battery .................................................. 6-33
Brake and clutch levers, checking and
lubricating .......................................... 6-30
Brake and shift pedals, checking and lubricating .......................................... 6-29
Brake fluid, changing ........................... 6-26
Brake fluid level, checking ................... 6-25
Brake lever ........................................... 3-13
Brake lever free play, checking ............ 6-23
Brake light switches ............................. 6-23
Brake pedal .......................................... 3-13
Brake/tail light bulb, replacing ............. 6-39
C
Cables, checking and lubricating ......... 6-28
Care ........................................................ 7-1
Catalytic converter ............................... 3-17
Clutch lever .......................................... 3-12
Clutch lever free play, adjusting ........... 6-22
Coolant ................................................. 6-12
Coolant temperature warning light ......... 3-4
Cowling and panels, removing and installing ............................................... 6-7
D
Dimmer switch ..................................... 3-10
Drive chain, cleaning and lubricating ... 6-28
Drive chain slack .................................. 6-26
E
Engine break-in ...................................... 5-4
Engine idling speed .............................. 6-17
Engine oil and oil filter cartridge ............. 6-9
Engine serial number.............................. 9-1
Engine stop switch ............................... 3-11
Engine trouble warning light................... 3-5
F
Front and rear brake pads, checking ... 6-24
Front fork, checking ............................. 6-31
Fuel....................................................... 3-15
Fuel consumption, tips for reducing ...... 5-4
Fuel tank breather hose and overflow hose ................................................... 3-17
Fuel tank cap........................................ 3-15
Fuses, replacing ................................... 6-34
H
Handlebar position, adjusting .............. 3-20 Handlebar switches .............................. 3-10
Hazard switch ....................................... 3-11
Headlight bulb, replacing ...................... 6-36
Helmet holder ....................................... 3-19
High beam indicator light........................ 3-4
Horn switch........................................... 3-11
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-22
Immobilizer system ................................. 3-1
Immobilizer system indicator light .......... 3-6
Indicator lights and warning lights .......... 3-4
L
License plate light bulb, replacing ........ 6-40
M
Main switch/steering lock ....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-6
N
Neutral indicator light.............................. 3-4
O
Oil level warning light .............................. 3-4
P
Parking .................................................... 5-5
Part locations .......................................... 2-1
Pass switch........................................... 3-10
S
Safety information................................... 1-1
Seat....................................................... 3-18
Shifting .................................................... 5-3
Shift pedal............................................. 3-12
Shock absorber assembly, adjusting ... 3-21
Sidestand .............................................. 3-22
Sidestand, checking and lubricating .... 6-30
Spark plugs, checking ............................ 6-8
Specifications ......................................... 8-1
Starting the engine.................................. 5-2
Start switch ........................................... 3-11
Steering, checking ................................ 6-32
Storage ................................................... 7-4
Storage compartment ........................... 3-20
Supporting the motorcycle ................... 6-40
Swingarm pivots, lubricating ................ 6-31
T
Throttle grip and cable, checking and lubricating ........................................... 6-29
UB61E1E0.book Page 1 Wednesday, October 21, 2015 11:19 AM