engine oil YAMAHA XJ6-S 2011 User Guide

PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6
TIPAn oil filter wrench is available at a
Yamaha dealer.6. Apply a thin coat of clean engine
oil to the O-ring of the new oil filter
cartridge.TIPMake sure that the O-ring is properly
seated.7. Install the new oil filter cartridge
with an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench.8. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of
the recommended engine oil, and
then install and tighten the oil filler
cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11620


In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.


Make sure that no foreign mate-
rial enters the crankcase.
1. O-ring
1. Torque wrenchTightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
1
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace-
ment:
2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)
U36CE2E0.book Page 13 Friday, July 16, 2010 10:34 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
6 10. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
TIPAfter the engine is started, the engine
oil level warning light should go off if the
oil level is sufficient.NOTICE
ECA10401
If the oil level warning light flickers
or remains on even if the oil level is
correct, immediately turn the engine
off and have a Yamaha dealer check
the vehicle.11. Turn the engine off, wait a few min-
utes until the oil settles, and then
check the oil level and correct it if
necessary.
12. Install the cowling.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU47560
To check the coolant level
1. Place the vehicle on the center-
stand.TIP

The coolant level must be checked
on a cold engine since the level
varies with engine temperature.


Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level in the cool-
ant reservoir.TIPThe coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below the
minimum level mark, remove the
coolant reservoir breather hose
from the guide, and then remove
the coolant reservoir cap.1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
1 2
3
U36CE2E0.book Page 14 Friday, July 16, 2010 10:34 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
6
EAU23025
Cleaning and lubricating the
drive chain The drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10583
The drive chain must be lubricated
after washing the motorcycle, riding
in the rain or riding in wet areas.1. Clean the drive chain with kero-
sene and a small soft brush.
NOTICE: To prevent damaging
the O-rings, do not clean the
drive chain with steam cleaners,
high-pressure washers or inap-
propriate solvents.
[ECA11121]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive
chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as theymay contain substances that
could damage the O-rings.
[ECA11111]EAU23094
Checking and lubricating the
cables The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe conditions.[EWA10711]Recommended lubricant:
Yamaha Chain and Cable Lube or 4-
stroke engine oil
U36CE2E0.book Page 29 Friday, July 16, 2010 10:34 AM

MOTORCYCLE CARE AND STORAGE
7-1
7
EAU37833
Matte color caution NOTICE
ECA15192
Some models are equipped with
matte colored finished parts. Be
sure to consult a Yamaha dealer for
advice on what products to use be-
fore cleaning the vehicle. Using a
brush, harsh chemical products or
cleaning compounds when cleaning
these parts will scratch or damage
their surface. Wax also should not
be applied to any matte colored fin-
ished parts.
EAU26014
Care While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a motor-
cycle. Frequent and proper care does
not only comply with the terms of the
warranty, but it will also keep your mo-
torcycle looking good, extend its life
and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets, sprock-
ets, the drive chain and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
NOTICE
ECA10772


Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.


Improper cleaning can damage
plastic parts (such as cowlings,
panels, windshields, headlight
lenses, meter lenses, etc.) and
the mufflers. Use only a soft,
clean cloth or sponge with wa-
ter to clean plastic. However, if
the plastic parts cannot be thor-
oughly cleaned with water, di-
luted mild detergent with water
may be used. Be sure to rinse
U36CE2E0.book Page 1 Friday, July 16, 2010 10:34 AM

MOTORCYCLE CARE AND STORAGE
7-3
7 4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean-
er to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely
before storing or covering it.
WARNING
EWA11131
Contaminants on the brakes or tires
can cause loss of control.

Make sure that there is no oil or
wax on the brakes or tires.


If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-
nering behavior.
NOTICE
ECA10800


Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.


Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.


Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP

Consult a Yamaha dealer for ad-
vice on what products to use.


Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
EAU26182
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the motor-
cycle.NOTICE
ECA10810


Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.


To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months:
1. Follow all the instructions in the
“Care” section of this chapter.
U36CE2E0.book Page 3 Friday, July 16, 2010 10:34 AM

MOTORCYCLE CARE AND STORAGE
7-4
72. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to pro-
tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps
and spark plugs.
b. Pour a teaspoonful of engine oil
into each spark plug bore.
c. Install the spark plug caps onto
the spark plugs, and then place
the spark plugs on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent dam-
age or injury from sparking,
make sure to ground the
spark plug electrodes while
turning the engine over.
[EWA10951]
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
4. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-34.
TIPMake any necessary repairs before
storing the motorcycle.
U36CE2E0.book Page 4 Friday, July 16, 2010 10:34 AM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2120 mm (83.5 in)
Overall width:
770 mm (30.3 in)
Overall height:
1210 mm (47.6 in)
Seat height:
785 mm (30.9 in)
Wheelbase:
1440 mm (56.7 in)
Ground clearance:
140 mm (5.51 in)
Minimum turning radius:
2800 mm (110.2 in)Weight:Curb weight:
XJ6S 211 kg (465 lb)
XJ6SA 216 kg (476 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Inline 4-cylinder
Displacement:
600 cm³
Bore × stroke:
65.5 × 44.5 mm (2.58 × 1.75 in)
Compression ratio:
12.20 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes):
2.00 L (2.11 US qt, 1.76 Imp.qt)Air filter:Air filter element:
Oil-coated paper element
Fuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
17.3 L (4.57 US gal, 3.81 Imp.gal)
Fuel reserve amount:
3.2 L (0.85 US gal, 0.70 Imp.gal)Fuel injection:Throttle body:
ID mark:
20S1 00Spark plug(s):Manufacturer/model:
NGK/CR9E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction ratio:
86/44 (1.955)
Final drive:
Chain
Secondary reduction ratio:
46/16 (2.875)
Transmission type:
Constant mesh 6-speed
Operation:
Left foot operation
Gear ratio:
1st:
37/13 (2.846)
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U36CE2E0.book Page 1 Friday, July 16, 2010 10:34 AM

SPECIFICATIONS
8-3
8
Electrical system:Ignition system:
TCI
Charging system:
AC magnetoBattery:Model:
GT12B-4
Voltage, capacity:
12 V, 10.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 60 W/55 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
12 V, 5.0 W × 1
License plate light:
12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Oil level warning light:
LEDTurn signal indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
ABS warning light:
XJ6SA LED
Immobilizer system indicator light:
LED
Fuses:Main fuse:
30.0 A
Headlight fuse:
20.0 A
Taillight fuse:
10.0 A
Signaling system fuse:
7.5 A
Ignition fuse:
10.0 A
Radiator fan fuse:
20.0 A
Fuel injection system fuse:
10.0 A
ABS control unit fuse:
XJ6SA 7.5 A
ABS motor fuse:
XJ6SA 30.0 A
ABS solenoid fuse:
XJ6SA 20.0 A
Backup fuse:
7.5 A
U36CE2E0.book Page 3 Friday, July 16, 2010 10:34 AM

INDEX
AABS (for ABS models) .......................... 3-14
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-18
Anti-theft alarm (optional) ..................... 3-11
Auxiliary light bulb................................. 6-40BBattery .................................................. 6-34
Brake and clutch levers,
checking and lubricating ..................... 6-31
Brake and shift pedals,
checking and lubricating ..................... 6-30
Brake fluid, changing ............................ 6-27
Brake fluid level, checking .................... 6-26
Brake lever ........................................... 3-14
Brake lever free play, checking ............ 6-24
Brake light switches
(for ABS models) ................................ 6-25
Brake light switches
(for non-ABS models) ......................... 6-25
Brake pedal .......................................... 3-14CCables, checking and lubricating .......... 6-29
Care ........................................................ 7-1
Catalytic converter ................................ 3-17
Centerstand and sidestand,
checking and lubricating ..................... 6-31
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-23
Coolant ................................................. 6-14
Coolant temperature warning light.......... 3-4
Cowlings and panels,
removing and installing......................... 6-8
DDimmer switch.......................................3-12
Drive chain, cleaning and lubricating .... 6-29
Drive chain slack ...................................6-27EEngine break-in .......................................5-3
Engine idling speed ............................... 6-19
Engine oil and oil filter cartridge ............ 6-11
Engine stop switch ................................ 3-12
Engine trouble warning light .................... 3-7FFront and rear brake pads, checking .... 6-25
Front fork, checking...............................6-32
Fuel ....................................................... 3-16
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather/overflow hose .......... 3-17
Fuel tank cap......................................... 3-15
Fuses, replacing .................................... 6-35HHandlebar position, adjusting ................ 3-20
Handlebar switches ............................... 3-12
Hazard switch........................................ 3-13
Headlight bulb, replacing....................... 6-37
Helmet holder ........................................ 3-19
High beam indicator light......................... 3-4
Horn switch ........................................... 3-12IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-22
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-7
Indicator lights and warning lights ........... 3-4LLicense plate light bulb, replacing ......... 6-39
MMain switch/steering lock ........................ 3-2
Maintenance and lubrication, periodic .... 6-4
Maintenance, emission control system ... 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ......................... 3-8NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-12RRear view mirrors.................................. 3-20SSafety information ................................... 1-1
Seat ...................................................... 3-18
Shifting .................................................... 5-2
Shift pedal ............................................. 3-13
Shock absorber assembly, adjusting .... 3-21
Sidestand .............................................. 3-22
Spark plugs, checking........................... 6-10
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-12
Steering, checking ................................ 6-33
Storage ................................................... 7-3
Storage compartment ........................... 3-19
Swingarm pivots, lubricating ................. 6-32TTail/brake light bulb, replacing .............. 6-38
U36CE2E0.book Page 1 Friday, July 16, 2010 10:34 AM