YAMAHA XJ6-S 2012 Owners Manual

MOTORCYCLE CARE AND STORAGE
7-2
7
off any detergent residue using
plenty of water, as it is harmful
to plastic parts.
●
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
●
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
●
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield. Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after
washing.
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.
TIPSalt sprayed on roads in the winter may
remain well into spring.1. Clean the motorcycle with cold wa-
ter and a mild detergent, after the
engine has cooled down.
NOTICE: Do not use warm water
since it increases the corrosive
action of the salt.
[ECA10791]
2. Apply a corrosion protection spray on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
U1PWEAE0.book Page 2 Tuesda y, February 7, 2012 4:21 PM

MOTORCYCLE CARE AND STORAGE
7-3
74. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11131
Contaminants on the brakes or tires
can cause loss of control.●
Make sure that there is no oil or
wax on the brakes or tires.
●
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-
nering behavior.
NOTICE
ECA10800
●
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
●
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
●
Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP●
Consult a Yamaha dealer for ad-
vice on what products to use.
●
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
EAU26182
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the motor-
cycle.NOTICE
ECA10810
●
Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.
●
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months:1. Follow all the instructions in the “Care” section of this chapter.
U1PWEAE0.book Page 3 Tuesda y, February 7, 2012 4:21 PM

MOTORCYCLE CARE AND STORAGE
7-4
7
2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to pro- tect the cylinders, piston rings, etc.
from corrosion.a. Remove the spark plug caps and spark plugs.
b. Pour a teaspoonful of engine oil into each spark plug bore.
c. Install the spark plug caps onto the spark plugs, and then place
the spark plugs on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent dam- age or injury from sparking,
make sure to ground the
spark plug electrodes while
turning the engine over.
[EWA10951]
e. Remove the spark plug caps from the spark plugs, and then
install the spark plugs and the
spark plug caps.
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-34.
TIPMake any necessary repairs before
storing the motorcycle.
U1PWEAE0.book Page 4 Tuesda y, February 7, 2012 4:21 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:2120 mm (83.5 in)
Overall width:
770 mm (30.3 in)
Overall height: 1285 mm (50.6 in)
Seat height: 790 mm (31.1 in)
Wheelbase:
1440 mm (56.7 in)
Ground clearance: 135 mm (5.31 in)
Minimum turning radius: 2800 mm (110.2 in)Weight:Curb weight:216 kg (476 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Inline 4-cylinder
Displacement: 600 cm³
Bore × stroke:
65.5 × 44.5 mm (2.58 × 1.75 in)
Compression ratio: 12.20 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement: 2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes): 2.00 L (2.11 US qt, 1.76 Imp.qt)Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity:
17.3 L (4.57 US gal, 3.81 Imp.gal)
Fuel reserve amount: 3.2 L (0.85 US gal, 0.70 Imp.gal)Fuel injection:Throttle body:
ID mark: 20S1 00Spark plug(s):Manufacturer/model:NGK/CR9E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:
1.955 (86/44)
Final drive: Chain
Secondary reduction ratio: 2.875 (46/16)
Transmission type:
Constant mesh 6-speed
Operation: Left foot operation
Gear ratio: 1st: 2.846 (37/13)
-20 -10 0 10 20 30
40 50 C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U1PWEAE0.book Page 1 Tuesda y, February 7, 2012 4:21 PM

SPECIFICATIONS
8-2
8
2nd:1.947 (37/19)
3rd: 1.556 (28/18)
4th:
1.333 (32/24)
5th: 1.190 (25/21)
6th: 1.083 (26/24)
Chassis:Frame type:Diamond
Caster angle: 26.00 °
Trail:
103 mm (4.1 in)Front tire:Type:Tubeless
Size:
120/70 ZR17M/C (58W)
Manufacturer/model: BRIDGESTONE/BT021Rear tire:Type:
Tubeless
Size: 160/60 ZR17M/C (69W)
Manufacturer/model: BRIDGESTONE/BT021Loading:Maximum load: 184 kg (406 lb) (Total weight of rider, cargo and
accessories)
Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
Loading condition: 90–184 kg (198–406 lb)
Front:250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
High-speed riding: Front:
250 kPa (2.50 kgf/cm², 36 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi)Front wheel:Wheel type:
Cast wheel
Rim size: 17M/C x MT3.50Rear wheel:Wheel type:
Cast wheel
Rim size: 17M/C x MT4.50Front brake:Type:
Dual disc brake Operation:
Right hand operation
Specified brake fluid: DOT 4
Rear brake:Type:Single disc brake
Operation: Right foot operation
Specified brake fluid:
DOT 4Front suspension:Type:Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 130.0 mm (5.12 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 130.0 mm (5.12 in)Electrical system:Ignition system:TCI
Charging system: AC magnetoBattery:Model:GT12B-4
U1PWEAE0.book Page 2 Tuesda y, February 7, 2012 4:21 PM

SPECIFICATIONS
8-3
8
Voltage, capacity:12 V, 10.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 60.0 W/55.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 1
Front turn signal light: 12 V, 10.0 W × 2
Rear turn signal light: 12 V, 10.0 W × 2
Auxiliary light:
12 V, 5.0 W × 1
License plate light: 12 V, 5.0 W × 1
Meter lighting: LED
Neutral indicator light:
LED
High beam indicator light: LED
Oil level warning light: LED
Turn signal indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
ABS warning light:
LED Immobilizer system indicator light:
LED
Fuses:Main fuse:
30.0 A
Headlight fuse: 20.0 A
Taillight fuse: 10.0 A
Signaling system fuse:
7.5 A
Ignition fuse: 10.0 A
Radiator fan fuse: 20.0 A
Fuel injection system fuse:
10.0 A
ABS control unit fuse: 7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse:
20.0 A
Patrol light fuse: 7.5 A
Siren fuse: 7.5 A
Police system fuse:
10.0 A
Backup fuse: 7.5 A
U1PWEAE0.book Page 3 Tuesda y, February 7, 2012 4:21 PM

CONSUMER INFORMATION
9-1
9
EAU48612
Identification numbers Record the vehicle identification num-
ber and model label information in the
spaces provided below for assistance
when ordering spare parts from a
Yamaha dealer or for reference in case the vehicle is stolen.
VEHICLE IDENTIFICATION
NUMBER:
MODEL LABEL INFORMATION:
EAU26400
Vehicle identification number
The vehicle identification number is
stamped into the steering head pipe.
Record this number in the space pro-
vided.TIPThe vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
area.
EAU26480
Model label
The model label is affixed to the frame
under the seat. (See page 3-18.)
Record the information on this label in
the space provided. This information
will be needed when ordering spare
parts from a Yamaha dealer.
1. Vehicle identification number
1
1. Model label1
U1PWEAE0.book Page 1 Tuesda y, February 7, 2012 4:21 PM

INDEXAABS ....................................................... 3-15
ABS warning light.................................... 3-7
Air filter element, replacing ................... 6-18
Anti-theft alarm (optional)...................... 3-11
Auxiliary light bulb ................................. 6-40BBattery................................................... 6-34
Brake and clutch levers, checking and lubricating ..................... 6-31
Brake and shift pedals, checking and lubricating ..................... 6-30
Brake fluid, changing ............................ 6-27
Brake fluid level, checking .................... 6-26
Brake lever ............................................ 3-14
Brake lever free play, checking ............. 6-24
Brake light switches .............................. 6-25
Brake pedal ........................................... 3-14CCables, checking and lubricating .......... 6-29
Care ........................................................ 7-1
Carrier ................................................... 3-22
Catalytic converter ................................ 3-18
Centerstand and sidestand, checking and lubricating ..................... 6-31
Clutch lever ........................................... 3-13
Clutch lever free play, adjusting ............ 6-23
Coolant.................................................. 6-14
Coolant temperature warning light .......... 3-4
Cowlings and panels, removing and installing ......................... 6-8DDimmer switch ...................................... 3-12
Drive chain, cleaning and lubricating .... 6-29 Drive chain slack .................................. 6-27
EEngine break-in ...................................... 5-3
Engine guards and
rear guards,
checking ............................................. 6-43
Engine idling speed .............................. 6-19
Engine oil and oil filter cartridge ........... 6-11
Engine stop switch................................ 3-12
Engine trouble warning light ................... 3-7FFront and rear brake pads, checking .... 6-25
Front fork, checking .............................. 6-32
Fuel....................................................... 3-16
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather hose and
overflow hose ..................................... 3-17
Fuel tank cap ........................................ 3-16
Fuses, replacing ................................... 6-35HHandlebar switches .............................. 3-12
Hazard switch ....................................... 3-13
Headlight bulb, replacing ...................... 6-37
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-12IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-23
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-7
Indicator lights and warning lights .......... 3-4LLicense plate light bulb, replacing ........ 6-39MMain switch/steering lock........................ 3-2 Maintenance and lubrication, periodic..... 6-4
Maintenance, emission control system ... 6-3
Matte color, caution ................................. 7-1
Model label .............................................. 9-1
Multi-function meter unit .......................... 3-8
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-12
Patrol switch .......................................... 3-13RRear view mirrors .................................. 3-19SSafety information ................................... 1-1
Seat ....................................................... 3-18
Shifting .................................................... 5-2
Shift pedal ............................................. 3-14
Shock absorber assembly, adjusting .... 3-21
Sidecases.............................................. 3-20
Sidestand .............................................. 3-22
Siren switch ........................................... 3-13
Spark plugs, checking ........................... 6-10
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-12
Steering, checking................................. 6-33
Storage.................................................... 7-3
Swingarm pivots, lubricating ................. 6-32TTail/brake light bulb, replacing .............. 6-38
U1PWEAE0.book Page 1 Tuesda
y, February 7, 2012 4:21 PM

INDEX
Throttle grip and cable, checking and lubricating ..................... 6-30
Throttle grip free play, checking ........... 6-20
Tires...................................................... 6-20
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-40
Troubleshooting charts ......................... 6-41
Turn signal indicator light........................ 3-4
Turn signal light bulb, replacing ............ 6-38
Turn signal switch ................................. 3-12VValve clearance .................................... 6-20
Vehicle identification number.................. 9-1WWheel bearings, checking .................... 6-33
Wheels.................................................. 6-23
U1PWEAE0.book Page 2 Tuesda y, February 7, 2012 4:21 PM

A5-yoko_Blank.fm Page 1 Monday, July 11, 2011 4:13 PM