check oil YAMAHA XJ600S 2000 User Guide

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6-19
PERIODIC MAINTENANCE AND MINOR REPAIR
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1. Minimum level mark
EAU00732
Inspecting the brake fluid
level
Insufficient brake fluid may let air enter
the brake system, possibly causing the
brakes to become ineffective.
Before riding, check that the brake fluid
is above the minimum level and fill
when necessary.
Observe these precautions:
lWhen checking the fluid level,
make sure the top of the master
cylinder is level by turning the han-
dlebars.
1. Minimum level mark
l
Use only the designated quality
brake fluid. Otherwise, the rubber
seals may deteriorate, causing
leakage and poor brake perfor-
mance.
NOTE:
If DOT 4 is not available, DOT 3 can be
used.Recommended brake fluid: DOT 4
lRefill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor brake performance.
lBe careful that water does not en-
ter the master cylinder when refill-
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock.
lBrake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
lHave a Yamaha dealer check the
cause if the brake fluid level goes
down.

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6-20
PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU00742
Brake fluid replacement
The brake fluid should be replaced only
by trained Yamaha service personnel.
Have the Yamaha dealer replace the
following components during periodic
maintenance or when they are dam-
aged or leaking:
loil seals (every two years)
lbrake hoses (every four years)a. Chain slack
EAU00745
Drive chain slack check
NOTE:
Spin the wheel several times and find
the tightest position of the chain. Check
and/or adjust the chain slack while itÕs
in this tightest position.
Inspect the drive chain when the motor-
cycle is on the centerstand. Check the
slack at the position shown in the illus-
tration. Normal slack is approximately
30 ~ 40 mm. If the slack exceeds
40 mm, adjust.

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6-23
PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU02985
Brake and clutch lever
lubrication
Lubricate the pivoting parts.
Recommended lubricant:
Engine oil
EAU02965
Center and sidestand
lubrication
Lubricate the pivoting and mating
joints.
Check to see that the center and side-
stand move up and down smoothly.
EW000114
If the center and/or sidestand does
not move smoothly, consult a
Yamaha dealer.Recommended lubricant:
Engine oil
EAU00790
Rear suspension lubrication
Lubricate the pivoting parts.
Recommended lubricant:
Molybdenum disulfide grease

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6-24
PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU02939
Front fork inspection
Visual checkEW000115
Securely support the motorcycle so
there is no danger of it falling over.
Check for scratches or damage on the
inner tube and excessive oil leakage
from the front fork.
Operation check
1. Place the motorcycle on a level
place.
2. Hold the motorcycle in an upright
position and apply the front brake.
3. Push down hard on the handle-
bars several times and check if the
fork rebounds smoothly.
EC000098
CAUTION:
If any damage or unsmooth move-
ment is found with the front fork,
consult a Yamaha dealer.
EAU00794
Steering inspection
Periodically inspect the condition of the
steering. Worn out or loose steering
bearings may be dangerous. Place a
stand under the engine to raise the
front wheel off the ground. Hold the
lower end of the front forks and try to
move them forward and backward. If
any free play can be felt, ask a Yamaha
dealer to inspect and adjust the steer-
ing. Inspection is easier if the front
wheel is removed.
EW000115
Securely support the motorcycle so
there is no danger of it falling over.

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6-25
PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU01144
Wheel bearings
If there is play in the front or rear wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer in-
spect the wheel bearings.
EAU00800
Battery
This motorcycle is equipped with a
sealed-type battery. Therefore it is not
necessary to check the electrolyte or fill
the battery with distilled water.
lIf the battery seems to have dis-
charged, consult a Yamaha deal-
er.
lIf the motorcycle is equipped with
optional electrical accessories, the
battery tends to discharge more
quickly, so be sure to recharge it
periodically.
EC000101
CAUTION:
Never try to remove the sealing caps
of the battery cells. The battery will
be damaged.
EW000116
Battery electrolyte is poisonous and
dangerous, causing severe burns,
etc. It contains sulfuric acid. Avoid
contact with skin, eyes or clothing.
ANTIDOTE:
lEXTERNAL: Flush with water.
lINTERNAL: Drink large quanti-
ties of water or milk. Follow with
milk of magnesia, beaten egg,
or vegetable oil. Call a physi-
cian immediately.
lEYES: Flush with water for
15 minutes and get prompt
medical attention.
Batteries produce explosive gases.
Keep sparks, flame, cigarettes etc.,
away. Ventilate when charging or
using in an enclosed space. Always
shield your eyes when working near
batteries. KEEP OUT OF REACH OF
CHILDREN.

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7-5
MOTORCYCLE CARE AND STORAGE
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c. Install the spark plug caps onto the
spark plugs and place the spark
plugs on the cylinder head so that
the electrodes are grounded. (This
will limit sparking during the next
step.)
d. Turn the engine over several times
with the starter. (This will coat the
cylinder walls with oil.)
e. Remove the spark plug caps from
the spark plugs, install the spark
plugs and then the spark plug
caps.
EWA00003
When turning the engine over, be
sure to ground the spark plug elec-
trodes to prevent damage or injury
from sparking.
6. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.7. Check and, if necessary, correct
the tire air pressure, then raise the
motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover up the muffler outlets with
plastic bags to prevent moisture
from entering.
9. Remove the battery and fully
charge it. Store it in a cool, dry
place and recharge it once a
month. Do not store the battery in
an excessively cold or warm place
(less than 0ûC or more than 30ûC).
For more information, see ÒBattery
storageÓ in the chapter ÒPERIOD-
IC MAINTENANCE AND MINOR
REPAIRSÓ.
NOTE:
Make any necessary repairs before
storing the motorcycle.

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INDEX
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A
Air filter .................................................6-10
B
Battery ..................................................6-25
Brake and clutch lever lubrication ........6-23
Brake and shift pedal lubrication ..........6-22
Brake fluid replacement ........................6-20
Brake light switch adjustment ...............6-17
C
Cable inspection and lubrication ..........6-22
Carburetor adjustment ..........................6-11
Care ........................................................7-1
Center and sidestand lubrication ..........6-23
Checking the front and rear brake
pads ...................................................6-18
Clutch lever ............................................3-9
Clutch lever free play adjustment .........6-15
Controls/Instruments (XJ600N) ..............2-6
Controls/Instruments (XJ600S) ..............2-3
D
Dimmer switch ........................................3-7
Drive chain lubrication ..........................6-21
Drive chain slack adjustment ................6-21
Drive chain slack check ........................6-20
E
Engine break-in ......................................5-5
Engine oil ................................................6-7
Engine stop switch .................................3-9
F
Front brake lever ................................. 3-10
Front fork inspection ............................ 6-24
Front wheel installation ........................ 6-31
Front wheel removal ............................ 6-31
Fuel ...................................................... 3-12
Fuel cock ............................................. 3-13
Fuel tank breather hose
(for Germany only) ............................ 3-12
Fuel tank cap ....................................... 3-11
Fuse replacement ................................ 6-26
G
Give safety the right of way ................... 1-1
H
Handlebar switches ............................... 3-7
Dimmer switch ................................. 3-7
Engine stop switch ........................... 3-9
Hazard switch .................................. 3-8
Horn switch ...................................... 3-8
Lights switch .................................... 3-9
Pass switch ...................................... 3-7
Start switch ...................................... 3-9
Turn signal switch ............................ 3-8
Hazard switch ........................................ 3-8
Headlight bulb replacement
(for XJ600N) ...................................... 6-29
Headlight bulb replacement
(for XJ600S) ...................................... 6-27
Helmet holders ..................................... 3-15
High beam indicator light ....................... 3-3
Horn switch ............................................ 3-8
I
Identification number records ................ 9-1
Idle speed adjustment .......................... 6-12
Indicator lights ........................................ 3-3
High beam indicator light .................. 3-3
Neutral indicator light ....................... 3-3
Oil level indicator light ...................... 3-3
Turn indicator lights .......................... 3-3
Inspecting the brake fluid level ............ 6-19
K
Key identification number
(for XJ600N) ........................................ 9-1
Key identification number
(for XJ600S) ........................................ 9-1
L
Left view (XJ600N) ................................ 2-4
Left view (XJ600S) ................................. 2-1
Lights switch .......................................... 3-9
Luggage strap holders ......................... 3-16
M
Main switch ............................................ 3-1
Model label ............................................ 9-2
N
Neutral indicator light ............................. 3-3

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INDEX
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O
Oil level indicator circuit check .............. 3-5
Oil level indicator light ............................ 3-3
P
Panel A .................................................. 6-5
Panel removal and installation ............... 6-5
Parking .................................................. 5-6
Pass switch ............................................ 3-7
Periodic maintenance and lubrication .... 6-2
Pre-operation check list ......................... 4-1
R
Rear brake pedal ................................. 3-11
Rear brake pedal height adjustment .... 6-17
Rear shock absorber adjustment ......... 3-15
Rear suspension lubrication ................ 6-23
Rear wheel installation ........................ 6-34
Rear wheel removal ............................. 6-33
Recommended shift points
(for Switzerland only) .......................... 5-5
Right view (XJ600N) .............................. 2-5
Right view (XJ600S) .............................. 2-2
S
Seat ..................................................... 3-14
Shift pedal ............................................ 3-10
Shifting ................................................... 5-4
Sidestand ............................................. 3-17
Sidestand/clutch switch operation
check ................................................. 3-17
Spark plug inspection ............................ 6-6
Specifications ......................................... 8-1
Speedometer (for XJ600N) .................... 3-6
Speedometer (for XJ600S) .................... 3-6
Start switch ............................................ 3-9
Starter (choke) Ò Ó ............................ 3-14
Starting a warm engine .......................... 5-4
Starting the engine ................................. 5-1
Steering inspection .............................. 6-24
Steering lock (for XJ600N) ..................... 3-3
Storage ................................................... 7-4
Storage compartment .......................... 3-15
T
Tachometer ............................................ 3-7
Throttle cable and grip lubrication ........ 6-22
Throttle cable free play inspection ....... 6-12
Tips for reducing fuel consumption ........ 5-5
Tires ..................................................... 6-13
Tool kit ................................................... 6-1
Troubleshooting ................................... 6-34
Troubleshooting chart .......................... 6-35
Turn indicator lights ............................... 3-3
Turn signal switch .................................. 3-8
V
Valve clearance adjustment ................. 6-13
Vehicle identification number ................. 9-2
W
Wheel bearings .................................... 6-25
Wheels ................................................. 6-15