YAMAHA XJ900S 2002 Owners Manual

SPECIFICATIONS
8-2
8
Final gear oil
Type Hypoid gear oil SAE 80 (API GL4)
or multi-grade hypoid gear oil
SAE 80W-90
Quantity 0.2 L
Air filterDry element
Fuel
Type REGULAR UNLEADED
GASOLINE ONLY
Fuel tank capacity 24 L
Fuel reserve amount 5 L
Carburetor
Manufacturer MIKUNI
Model ×
quantity BDSR34 × 4
Spark plug
Manufacturer/model NGK / DPR8EA-9 or
DENSO / X24EPR-U9
Gap 0.8–0.9 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 1.672
Secondary reduction system Shaft drive
Secondary reduction ratio 1.278
Transmission type Constant-mesh, 5-speedOperation Left foot
Gear ratio
1st 2.188
2nd 1.500
3rd 1.154
4th 0.933
5th 0.813
Chassis
Frame type Double cradle
Caster angle 27°
°° °
Trail 121 mm
Tire
Front
Type Tubeless tire
Size 120/70-17 58V
120/70-17 M/C 58V
Manufacturer/
model Dunlop / K505F
Metzeler / ME33
Bridgestone / G601
Rear
Type Tubeless tire
Size 150/70-17 69V
150/70-17 M/C 69V
E_4km.book Page 2 Tuesday, August 28, 2001 9:51 AM

SPECIFICATIONS
8-3
8
Manufacturer/
model Dunlop / K505
Metzeler / ME55A
Bridgestone / G602
Maximum load* 205 kg
Tire air pressure (measured
on cold tires)
up to 90 kg*
Front 225 kPa (2.25 kgf/cm
2, 2.25 bar)
Rear 250 kPa (2.50 kgf/cm2, 2.50 bar)
90 kg–maximum*
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Rear 290 kPa (2.90 kgf/cm2, 2.90 bar)
High-speed riding
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Rear 290 kPa (2.90 kgf/cm2, 2.90 bar)
* Total weight of rider, passenger, cargo and accessories
Wheels
Front
Type Cast wheel
Size 17 × MT 3.00
17 M/C × MT 3.00
Rear
Type Cast wheel
Size 17 × MT 4.00
17 M/C × MT 4.00Brakes
Fr o n t
Type Dual disc brake
Operation Right hand
Fluid DOT 4
Rear
Type Single disc brake
Operation Right foot
Fluid DOT 4
Suspension
Front Telescopic fork
Rear Swingarm (link suspension)
Spring/shock absorber
Front Coil spring / oil damper
Rear Coil spring / gas-oil damper
Wheel travel
Front 140 mm
Rear 110 mm
Electrical systems
Ignition system T.C.I. (digital)
Charging system
Model A.C. generator
Standard output 13.5 V, 34 A @ 5,000 r/min
Battery
Model YTX14-BS
E_4km.book Page 3 Tuesday, August 28, 2001 9:51 AM

SPECIFICATIONS
8-4
8
Voltage, capacity 12 V, 12 Ah
Headlight typeQuar tz bulb (halogen)
Bulb voltage, wattage × quantity
Headlight 12 V, 60/55 W × 1
Tail/brake light 12 V, 5/21 W × 1
Auxiliary light 12 V, 4 W × 1
Turn signal light 12 V, 21 W × 4
Meter lighting 12 V, 3.4 W × 4
Neutral indicator light 12 V, 3.4 W × 1
High beam indicator light 12 V, 3.4 W × 1
Oil level warning light 12 V, 3.4 W × 1
Turn signal indicator light 12 V, 3.4 W × 2
Fuel level warning light 12 V, 3.4 W × 1
Fuses
Main fuse 30 A
Signaling system fuse 20 A
Headlight fuse 15 A
Hazard fuse 10 A
Ignition fuse 10 A
Clock fuse 10 A
E_4km.book Page 4 Tuesday, August 28, 2001 9:51 AM

SPECIFICATIONS
8-5
8
EAU03941
Conversion table CS-03EAll specification data in this manual are listed in SI and
METRIC UNITS.
Use this table to convert METRIC unit values to IMPERIAL
unit values.
Example:METRIC VALUE CONVERSION
FACTORIMPERIAL VALUE
2 mm× 0.03937 = 0.08 in
Conversion table
METRIC SYSTEM TO IMPERIAL SYSTEM
Metric unit Conversion factor Imperial unit
Torquem·kgf
m·kgf
cm·kgf
cm·kgf
× 7.233× 86.794× 0.0723× 0.8679ft·lb
in·lb
ft·lb
in·lb
Weightkg
g× 2.205× 0.03527lb
oz
Speed km/h× 0.6214 mi/h
Distancekm
m
m
cm
mm× 0.6214× 3.281× 1.094× 0.3937× 0.03937mi
ft
yd
in
in
Volume,
Capacitycc (cm
3)
cc (cm3)
L (liter)
L (liter)
× 0.03527× 0.06102× 0.8799× 0.2199oz (IMP liq.)
cu·in
qt (IMP liq.)
gal (IMP liq.)
Miscellaneouskgf/mm
kgf/cm
2
°
C
× 55.997× 14.2234× 1.8 + 32 lb/in
psi (lb/in
2)
°
F
E_4km.book Page 5 Tuesday, August 28, 2001 9:51 AM

CONSUMER INFORMATION
9
Identification numbers ....................................................................... 9-1
Key identification number .................................................................. 9-1
Vehicle identification number ............................................................. 9-1
Model label ........................................................................................ 9-2
E_4km.book Page 1 Tuesday, August 28, 2001 9:51 AM

9-1
9
EAU01039
9-CONSUMER INFORMATION
EAU02944
Identification numbers Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
1. KEY IDENTIFICATION NUMBER:CA-02E2. VEHICLE IDENTIFICATION
NUMBER:CA-02E3. MODEL LABEL INFORMATION:CA-01EEAU01041
Key identification number The key identification number is
stamped into the key tag. Record this
number in the space provided and use
it for reference when ordering a new
key.
EAU01043
Vehicle identification number The vehicle identification number is
stamped into the steering head pipe.
Record this number in the space
provided.NOTE:@ The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
cycle with the licensing authority in
your area. @
1. Key identification number
1. Vehicle identification number
E_4km.book Page 1 Tuesday, August 28, 2001 9:51 AM

CONSUMER INFORMATION
9-2
9
EAU01050
Model label The model label is affixed to the frame
under the seat. (See page 3-11 for seat
removal and installation procedures.)
Record the information on this label in
the space provided. This information
will be needed when ordering spare
parts from a Yamaha dealer.1. Model label
E_4km.book Page 2 Tuesday, August 28, 2001 9:51 AM

10-INDEXAAir filter element, cleaning ...................... 6-13
Anti-theft alarm ........................................3-5BBattery ................................................... 6-29
Brake and clutch levers, checking and
lubricating ............................................ 6-25
Brake and shift pedals, checking and
lubricating ............................................ 6-25
Brake fluid, changing ............................. 6-24
Brake fluid level, checking...................... 6-23
Brake lever...............................................3-8
Brake light switch (rear), adjusting ......... 6-21
Brake pads, checking............................. 6-22
Brake pedal..............................................3-8
Brake pedal position, adjusting .............. 6-21CCables, checking and lubricating............ 6-24
Carburetors, adjusting............................ 6-15
Care.........................................................7-1
Centerstand and sidestand,
checking and ubricating ....................... 6-25
Clock .......................................................3-5
Clutch lever ..............................................3-7
Clutch lever free play, adjusting ............. 6-20
Conversion table ......................................8-5
Cowlings, removing and installing ............6-5DDimmer switch .........................................3-6EEngine break-in........................................5-4
Engine oil and oil filter cartridge ............... 6-8
Engine stop switch................................... 3-7FFinal gear oil .......................................... 6-11
Front fork, adjusting ............................... 3-13
Front fork, checking ............................... 6-27
Fuel ......................................................... 3-9
Fuel consumption, tips for reducing ......... 5-4
Fuel gauge .............................................. 3-5
Fuel level warning light ............................ 3-2
Fuel tank breather hose
(Germany only) ................................... 3-11
Fuel tank cap ........................................... 3-9
Fuses, replacing .................................... 6-30HHandlebar switches ................................. 3-6
Hazard switch .......................................... 3-6
Headlight bulb, replacing ....................... 6-31
Helmet holder ........................................ 3-12
High beam indicator light ......................... 3-3
Horn switch ............................................. 3-6IIdentification numbers ............................. 9-1
Idling speed, adjusting ........................... 6-15
Ignition circuit cut-off system.................. 3-16
Indicator and warning lights ..................... 3-2KKey identification number ........................ 9-1LLight switch.............................................. 3-7
Luggage strap holders ...........................3-15MMain switch/steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-3OOil level warning light ...............................3-3PParking.....................................................5-5
Part locations ...........................................2-1
Pass switch ..............................................3-6
Periodic maintenance and lubrication
chart ......................................................6-2
Pre-operation check list ............................4-1RRear suspension, lubricating ..................6-26SSafety information ....................................1-1
Seat .......................................................3-11
Self-diagnosis device ...............................3-4
Shifting .....................................................5-3
Shift pedal ................................................3-8
Shift points (for Switzerland only) .............5-4
Shock absorber assembly, adjusting ......3-14
Sidestand ...............................................3-15
Spark plugs, checking ..............................6-7
Specifications ...........................................8-1
Speedometer unit.....................................3-3
Starter (choke) lever...............................3-11
E_4km.book Page 1 Tuesday, August 28, 2001 9:51 AM

INDEX
Starting a warm engine ............................ 5-3
Starting the engine .................................. 5-1
Start switch .............................................. 3-7
Steering, checking ................................. 6-27
Storage.................................................... 7-4
Storage compartment ............................ 3-13TTachometer ............................................. 3-4
Tail/brake light bulb, replacing ............... 6-32
Throttle cable free play, adjusting .......... 6-16
Throttle grip and cable, checking and
lubricating............................................ 6-24
Tires ...................................................... 6-17
Tool kit..................................................... 6-1
Troubleshooting..................................... 6-37
Troubleshooting chart ............................ 6-38
Turn signal indicator lights ....................... 3-2
Turn signal light bulb, replacing ............. 6-32
Turn signal switch .................................... 3-6VValve clearance, adjusting ..................... 6-16
Vehicle identification number ................... 9-1WWheel bearings, checking...................... 6-28
Wheel (front).......................................... 6-33
Installing........................................... 6-34
Removing......................................... 6-33
Wheel (rear) .......................................... 6-35
Installing........................................... 6-36
Removing......................................... 6-35
Wheels .................................................. 6-20
E_4km.book Page 2 Tuesday, August 28, 2001 9:51 AM

E_5GK_Consumer.fm Page 11 Wednesday, June 13, 2001 1:03 PM