air filter YAMAHA XJR 1300 2000 Owners Manual

DESCRIPTION
2-2
2
Right view8. Tail/brake light (page 6-27)
9. Luggage strap holders (page 3-15)
10. Tool kit (page 6-1)
11. Rear brake fluid reservoir (page 6-18)
12. Fuses (page 6-25)13. Air filter (page 6-10)
14. Fuel tank (page 3-9)
15. Front brake fluid reservoir (page 6-18)
16. Headlight (page 6-25)
17. Rear brake pedal (page 3-8)

6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-2
Panel removal and installation .............................. 6-5
Panel A ................................................................. 6-5
Spark plugs........................................................... 6-6
Engine oil .............................................................. 6-7
Air filter ............................................................... 6-10
Carburetor adjustment ........................................ 6-11
Idle speed adjustment ........................................ 6-11
Throttle cable free play inspection ...................... 6-12
Valve clearance adjustment ................................ 6-12
Tires .................................................................... 6-13
Wheels ................................................................ 6-16
Rear brake pedal height adjustment ................... 6-16
Brake light switch adjustment ............................. 6-17
Checking the front and rear brake pads.............. 6-17
Inspecting the brake fluid level............................ 6-18
Brake fluid replacement ...................................... 6-19
Drive chain slack check ...................................... 6-19
Drive chain slack adjustment .............................. 6-19Drive chain lubrication........................................ 6-20
Cable inspection and lubrication ........................ 6-20
Throttle cable and grip lubrication ...................... 6-21
Brake and shift pedal lubrication ........................ 6-21
Brake and clutch lever lubrication ...................... 6-21
Center and sidestand lubrication ....................... 6-22
Front fork inspection ........................................... 6-22
Steering inspection ............................................ 6-23
Wheel bearings .................................................. 6-23
Battery................................................................ 6-23
Fuse replacement .............................................. 6-25
Headlight bulb replacement ............................... 6-25
Tail/brake light bulb replacement ........................ 6-27
Turn signal light bulb replacement...................... 6-27
Front wheel removal ........................................... 6-28
Front wheel installation ...................................... 6-29
Rear wheel removal ........................................... 6-30
Rear wheel installation ....................................... 6-31
Troubleshooting .................................................. 6-31
Troubleshooting chart ......................................... 6-32

PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU00473
PERIODIC MAINTENANCE AND LUBRICATION
CP-01ENO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
1
*Fuel line• Check fuel hoses and vacuum hose for cracks or damage.
• Replace if necessary.ÖÖ
2*Fuel filter• Check condition.
• Replace if necessary.Ö
3 Spark plugs• Check condition.
• Clean, regap or replace if necessary.ÖÖÖ
4*Valves• Check valve clearance.
• Adjust if necessary.Every 24,000 km or 24 months
(whichever comes first)
5 Air filter• Clean or replace if necessary.ÖÖ
6*Clutch• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly. ÖÖÖ
7*Front brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
8*Rear brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
9*Wheels• Check balance, runout and for damage.
• Rebalance or replace if necessary.ÖÖ

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
EAU02971
NOTE:@ l
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
l
Hydraulic brake and clutch systems
• After disassembling the master cylinder, caliper or clutch release cylinder, always replace the brake fluid. Check the
brake fluid level of the master cylinder and clutch release cylinder regularly and fill as required.
• Replace the oil seals on the inner parts of the master cylinder, caliper and clutch release cylinder every two years.
• Replace the brake and clutch hoses every four years or if cracked or damaged.
@20
*Carburetors• Check engine idling speed, synchronization and starter operation.
• Adjust if necessary.ÖÖÖ
21 Engine oil• Check oil level and vehicle for oil leakage.
• Correct if necessary.
• Change. (Warm engine before draining.)ÖÖÖ
22 Engine oil filter element• Replace.ÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)

PERIODIC MAINTENANCE AND MINOR REPAIR
6-8
6 2. With the engine stopped, check
the oil level through the level win-
dow located at the lower part of
the right side crankcase cover.
NOTE:@ Wait a few minutes until the oil level
settles before checking. @3. The oil level should be between
the maximum and minimum level
marks. If the level is low, add suffi-
cient oil to raise it to the specified
level.Engine oil and oil filter element re-
placement
1. Warm up the engine for several
minutes.
2. Stop the engine. Place an oil pan
under the engine and remove the
oil filler cap.
3. Remove the drain bolt and drain
the oil.4. Remove the oil filter drain screw,
filter cover bolt, filter cover, oil filter
element and O-ring.
5. Reinstall the drain bolt and tighten
it to the specified torque.1. Oil level window
2. Maximum level mark
3. Minimum level mark
1. Engine oil drain bolt
1. Oil filter drain screw
2. Oil filter cover boltTightening torque:
Drain bolt:
43 Nm (4.3 m·kg)

PERIODIC MAINTENANCE AND MINOR REPAIR
6-9
66. Install the new oil filter element
and O-ring.7. Align the projection on the filter
cover with the slot in housing and
install the filter cover.
8. Tighten the oil filter bolt and oil fil-
ter drain screw to the specified
torque.
NOTE:@ Make sure the O-rings are seated prop-
erly. @
9. Fill engine with oil. Install the oil fill-
er cap and tighten.
EC000066
CAUTION:@ l
Do not put in any chemical addi-
tives. Engine oil also lubricates
the clutch and additives could
cause clutch slippage.
l
Be sure no foreign material en-
ters the crankcase.
@
1. Oil filter element
2. O-ring (´ 2)
1. Projection
2. Slot
Tightening torque:
Oil filter bolt:
15 Nm (1.5 m·kg)
Oil filter drain screw:
7 Nm (0.7 m·kg)
Recommended oil:
See page 8-1.
Oil quantity:
Total amount:
4.2 L
Periodic oil change:
3.0 L
With oil filter replacement:
3.35 L

PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
6 10. Start the engine and warm it up for
several minutes. While warming
up, check for oil leakage. If oil
leakage is found, stop the engine
immediately and check for the
cause.
NOTE:@ After the engine is started, the oil level
indicator light should go off if oil is filled
to the specified level. @
EC000067
CAUTION:@ If the indicator light flickers or re-
mains on, immediately stop the en-
gine and consult with a Yamaha
dealer. @
EAU01755
Air filterThe air filter should be cleaned at the
specified intervals. It should be cleaned
more frequently if you are riding in un-
usually wet or dusty areas.
1. Remove the seat. (See page 3-11
for seat removal and installation
procedures.)
2. Remove panel A. (See page 6-5
for panel removal and installation
procedures.)
3. Remove the air filter case cover by
lifting up the wires as shown and
removing the screws.4. Pull out the air filter.1. Air filter case cover
2. Screw (´ 4)
1. Air filter

PERIODIC MAINTENANCE AND MINOR REPAIR
6-11
65. Tap the air filter lightly to remove
most of the dust and dirt and blow
out the remaining dirt with com-
pressed air as shown. If the air fil-
ter is damaged, replace it.
6. Reassemble by reversing the re-
moval procedure.
EC000082
CAUTION:@ l
Make sure the air filter is prop-
erly seated in the air filter case.
l
The engine should never be run
without the air filter installed.
Excessive piston and/or cylin-
der wear may result.
@
EAU00630
Carburetor adjustmentThe carburetors are important parts of
the engine and require very sophisti-
cated adjustment. Most adjustments
should be left to a Yamaha dealer who
has the professional knowledge and
experience to do so. However, the idle
speed may be adjusted by the owner
as part of routine maintenance.
EC000095
CAUTION:@ The carburetors were set at the
Yamaha factory after many tests. If
they are changed, poor engine per-
formance and damage may result. @
EAU00632
Idle speed adjustment1. Start the engine and warm it up for
a few minutes at approximately
1,000 to 2,000 r/min. Occasionally
rev the engine to 4,000 to
5,000 r/min. The engine is warm
when it quickly responds to the
throttle.

8-1
8
EAU01038
8-SPECIFICATIONSSpecifications
Model XJR1300/XJR1300SP
Dimensions
Overall length 2,250 mm (for SF, N, S)
2,175 mm (except for SF, N, S)
Overall width 775 mm
Overall height 1,115 mm
Seat height 775 mm
Wheelbase 1,500 mm
Ground clearance 120 mm
Minimum turning radius 2,800 mm
Basic weight (with oil and full
fuel tank)
253 kg
Engine
Engine type Air-cooled 4-stroke, DOHC
Cylinder arrangement Forward-inclined parallel
4-cylinder
Displacement 1,250 cm
3
Bore ´ Stroke 79.0 ´ 63.8 mm
Compression ratio 9.7:1
Starting system Electric starter
Lubrication system Wet sumpEngine oil
Ty p e
Recommended engine oil
classification API Service SE, SF, SG type or
higher
Quantity
Periodic oil change 3.0 L
With oil filter replacement 3.35 L
Total amount 4.2 L
Air filterDry type element
-20˚ -10˚ 0˚
10˚20˚ 30˚
40˚50˚C
SAE 10W/30
SAE 15W/40SAE 20W/40SAE 20W/50
SAE 10W/40
CAUTION:Be sure to use motor oils that do not contain anti-friction
modifiers. Passenger car motor oils (often labeled
“Energy Conserving”) contain anti-friction additives which
will cause clutch and/or starter clutch slippage, resulting in
reduced component life and poor engine performance.

10-INDEXAAir filter .................................................. 6-10
Antitheft alarm (optional) ..........................3-4BBattery ................................................... 6-23
Brake and clutch lever lubrication........... 6-21
Brake and shift pedal lubrication ............ 6-21
Brake fluid replacement ......................... 6-19
Brake light switch adjustment ................. 6-17CCable inspection and lubrication ............ 6-20
Carburetor adjustment ........................... 6-11
Care.........................................................7-1
Center and sidestand lubrication ............ 6-22
Checking the front and
rear brake pads ................................... 6-17
Clutch lever ..............................................3-7
Controls/Instruments ................................2-3DDimmer switch .........................................3-5
Drive chain lubrication ............................ 6-20
Drive chain slack adjustment.................. 6-19
Drive chain slack check.......................... 6-19EEngine break-in........................................5-5
Engine oil .................................................6-7
Engine stop switch ...................................3-6FFront brake lever ......................................3-8
Front fork adjustment ............................. 3-13
Front fork inspection .............................. 6-22
Front wheel installation .......................... 6-29
Front wheel removal .............................. 6-28
Fuel ......................................................... 3-9
Fuel cock ............................................... 3-10
Fuel gauge .............................................. 3-5
Fuel tank cap ........................................... 3-9
Fuse replacement.................................. 6-25GGive safety the right of way ..................... 1-1HHandlebar switches ................................. 3-5
Dimmer switch ................................... 3-5
Engine stop switch ............................. 3-6
Horn switch ........................................ 3-5
Lights switch ...................................... 3-6
Pass switch ........................................ 3-5
Start switch ........................................ 3-6
Turn signal switch .............................. 3-5
Headlight bulb replacement ................... 6-25
Helmet holder ........................................ 3-12
High beam indicator light ......................... 3-2
Horn switch ............................................. 3-5IIdentification number records................... 9-1
Idle speed adjustment ........................... 6-11
Indicator lights ......................................... 3-2
High beam indicator light .................... 3-2
Neutral indicator light.......................... 3-2
Oil level indicator light ........................ 3-2
Turn indicator lights ............................ 3-2
Inspecting the brake fluid level............... 6-18
KKey identification number .........................9-1LLeft view...................................................2-1
Lights switch ............................................3-6
Luggage strap holders ...........................3-15MMain switch/Steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2OOil level indicator circuit check .................3-3
Oil level indicator light ..............................3-2PPanel A ....................................................6-5
Panel removal and installation..................6-5
Parking.....................................................5-6
Pass switch ..............................................3-5
Periodic maintenance and lubrication .......6-2
Pre-operation check list ............................4-1RRear brake pedal .....................................3-8
Rear brake pedal height adjustment.......6-16
Rear shock absorber adjustment............3-13
Rear wheel installation ...........................6-31
Rear wheel removal ...............................6-30
Recommended shift points
(for Switzerland only) .............................5-5
Right view ................................................2-2