brake YAMAHA XJR 1300 2000 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2000, Model line: XJR 1300, Model: YAMAHA XJR 1300 2000Pages: 95, PDF Size: 2.92 MB
Page 12 of 95

DESCRIPTION
2-2
2
Right view8. Tail/brake light (page 6-27)
9. Luggage strap holders (page 3-15)
10. Tool kit (page 6-1)
11. Rear brake fluid reservoir (page 6-18)
12. Fuses (page 6-25)13. Air filter (page 6-10)
14. Fuel tank (page 3-9)
15. Front brake fluid reservoir (page 6-18)
16. Headlight (page 6-25)
17. Rear brake pedal (page 3-8)
Page 13 of 95

DESCRIPTION
2-3
2
Controls/Instruments1. Clutch lever (page 3-7)
2. Left handlebar switches (page 3-5)
3. Starter (choke) “ ” (page 3-11)
4. Speedometer (page 3-4)
5. Fuel gauge (page 3-5)
6. Tachometer (page 3-4)7. Right handlebar switches (page 3-6)
8. Front brake lever (page 3-8)
9. Throttle grip (page 6-12)
10. Main switch/steering lock (page 3-1)
11. Front fork spring preload
adjusting bolt (page 3-13)
Page 14 of 95

3
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock ...................................... 3-1
Indicator lights ...................................................... 3-2
Oil level indicator circuit check .............................. 3-3
Speedometer ........................................................ 3-4
Tachometer ........................................................... 3-4
Antitheft alarm (optional) ...................................... 3-4
Fuel gauge ............................................................ 3-5
Handlebar switches .............................................. 3-5
Clutch lever ........................................................... 3-7
Shift pedal ............................................................. 3-7
Front brake lever ................................................... 3-8
Rear brake pedal .................................................. 3-8Fuel tank cap ....................................................... 3-9
Fuel ...................................................................... 3-9
Fuel cock ............................................................ 3-10
Starter (choke) “ ” ........................................... 3-11
Seat.................................................................... 3-11
Helmet holder..................................................... 3-12
Storage compartment ........................................ 3-12
Front fork adjustment ......................................... 3-13
Rear shock absorber adjustment ....................... 3-13
Luggage strap holders ....................................... 3-15
Sidestand ........................................................... 3-15
Sidestand/clutch switch operation check............ 3-15
Page 22 of 95

INSTRUMENT AND CONTROL FUNCTIONS
3-8
3
EAU00161
Front brake leverThe front brake lever is located on the
right handlebar and is equipped with a
brake lever adjusting dial. To activate
the front brake, pull the lever toward
the handlebar.To adjust the front brake lever position,
turn the brake lever adjusting dial while
pulling the lever forward. Make sure the
setting on the brake lever adjusting dial
is aligned with the arrow mark.
EAU00162
Rear brake pedalThe rear brake pedal is on the right
side of the motorcycle. Press down on
the brake pedal to apply the rear brake.
1. Front brake lever
1. Arrow mark
2. Adjusting dial
1. Rear brake pedal
Page 33 of 95

4-1
4
EAU01114
4-PRE-OPERATION CHECKSOwners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate
quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or
loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual in-
spection, you check the following points before each ride.
EAU00340
PRE-OPERATION CHECK LIST
ITEM CHECKS PAGE
Front brake
• Check operation, fluid level and vehicle for fluid leakage.
• Fill with DOT 4 brake fluid if necessary.6-16 ~ 6-19
Rear brake
Clutch• Check operation, fluid level and vehicle for fluid leakage.
• Fill with DOT 4 brake fluid if necessary.6-18
Throttle grip and housing• Check for smooth operation.
• Lubricate if necessary.6-12, 6-21
Engine oil• Check oil level.
• Fill with oil if necessary.6-7 ~ 6-10
Drive chain• Check chain slack and condition.
• Adjust if necessary.6-19 ~ 6-20
Wheels and tires• Check tire pressure, wear and damage.
• Replace if necessary.6-13 ~ 6-16
Control and meter cables• Check for smooth operation.
• Lubricate if necessary.6-20 ~ 6-21
Brake and shift pedal
shafts• Check for smooth operation.
• Lubricate if necessary.6-21
Brake and clutch lever
pivots• Check for smooth operation.
• Lubricate if necessary.6-21
Center and sidestand
pivot• Check for smooth operation.
• Lubricate if necessary.6-22
Page 44 of 95

6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-2
Panel removal and installation .............................. 6-5
Panel A ................................................................. 6-5
Spark plugs........................................................... 6-6
Engine oil .............................................................. 6-7
Air filter ............................................................... 6-10
Carburetor adjustment ........................................ 6-11
Idle speed adjustment ........................................ 6-11
Throttle cable free play inspection ...................... 6-12
Valve clearance adjustment ................................ 6-12
Tires .................................................................... 6-13
Wheels ................................................................ 6-16
Rear brake pedal height adjustment ................... 6-16
Brake light switch adjustment ............................. 6-17
Checking the front and rear brake pads.............. 6-17
Inspecting the brake fluid level............................ 6-18
Brake fluid replacement ...................................... 6-19
Drive chain slack check ...................................... 6-19
Drive chain slack adjustment .............................. 6-19Drive chain lubrication........................................ 6-20
Cable inspection and lubrication ........................ 6-20
Throttle cable and grip lubrication ...................... 6-21
Brake and shift pedal lubrication ........................ 6-21
Brake and clutch lever lubrication ...................... 6-21
Center and sidestand lubrication ....................... 6-22
Front fork inspection ........................................... 6-22
Steering inspection ............................................ 6-23
Wheel bearings .................................................. 6-23
Battery................................................................ 6-23
Fuse replacement .............................................. 6-25
Headlight bulb replacement ............................... 6-25
Tail/brake light bulb replacement ........................ 6-27
Turn signal light bulb replacement...................... 6-27
Front wheel removal ........................................... 6-28
Front wheel installation ...................................... 6-29
Rear wheel removal ........................................... 6-30
Rear wheel installation ....................................... 6-31
Troubleshooting .................................................. 6-31
Troubleshooting chart ......................................... 6-32
Page 46 of 95

PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU00473
PERIODIC MAINTENANCE AND LUBRICATION
CP-01ENO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
1
*Fuel line• Check fuel hoses and vacuum hose for cracks or damage.
• Replace if necessary.ÖÖ
2*Fuel filter• Check condition.
• Replace if necessary.Ö
3 Spark plugs• Check condition.
• Clean, regap or replace if necessary.ÖÖÖ
4*Valves• Check valve clearance.
• Adjust if necessary.Every 24,000 km or 24 months
(whichever comes first)
5 Air filter• Clean or replace if necessary.ÖÖ
6*Clutch• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly. ÖÖÖ
7*Front brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
8*Rear brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
9*Wheels• Check balance, runout and for damage.
• Rebalance or replace if necessary.ÖÖ
Page 48 of 95

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
EAU02971
NOTE:@ l
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
l
Hydraulic brake and clutch systems
• After disassembling the master cylinder, caliper or clutch release cylinder, always replace the brake fluid. Check the
brake fluid level of the master cylinder and clutch release cylinder regularly and fill as required.
• Replace the oil seals on the inner parts of the master cylinder, caliper and clutch release cylinder every two years.
• Replace the brake and clutch hoses every four years or if cracked or damaged.
@20
*Carburetors• Check engine idling speed, synchronization and starter operation.
• Adjust if necessary.ÖÖÖ
21 Engine oil• Check oil level and vehicle for oil leakage.
• Correct if necessary.
• Change. (Warm engine before draining.)ÖÖÖ
22 Engine oil filter element• Replace.ÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
Page 58 of 95

PERIODIC MAINTENANCE AND MINOR REPAIR
6-14
6 Tire inspection
Always check the tires before operating
the motorcycle. If center tread depth
reaches the limit as shown, if the tire
has a nail or glass fragments in it, or if
the side wall is cracked, contact a
Yamaha dealer immediately and have
the tire replaced.
EW000095
WARNING
@ Operating the motorcycle with ex-
cessively worn tires decrease riding
stability and can lead to loss of con-
trol. Have excessively worn tires re-
placed by a Yamaha dealer
immediately. Brakes, tires, and relat-
ed wheel parts replacement should
be left to a Yamaha Service Techni-
cian. @CE-26ENOTE:@ These limits may be different by regula-
tion from country to country. If so, con-
form to the limits specified by the
regulations of your own country. @
Tire information
This motorcycle is equipped with tube-
less tires, tire valves and cast wheels.
1. Side wall
a. Tread depth
Minimum tire tread depth
(front and rear)1.6 mm
1. Tire valve
2. Valve core
3. Valve cap with seal
Page 60 of 95

PERIODIC MAINTENANCE AND MINOR REPAIR
6-16
6
EAU00687
WheelsTo ensure maximum performance,
long service, and safe operation, note
the following:l
Always inspect the wheels before
a ride. Check for cracks, bends, or
warpage of the wheels. If any ab-
normal condition exists in a wheel,
consult a Yamaha dealer. Do not
attempt even small repairs to the
wheel. If a wheel is deformed or
cracked, it must be replaced.
l
Tires and wheels should be bal-
anced whenever either one is
changed or replaced. Failure to
have a wheel balanced can result
in poor performance, adverse han-
dling characteristics, and short-
ened tire life.
l
Ride at moderate speeds after
changing a tire since the tire sur-
face must first be broken in for it to
develop its optimal characteristics.
EAU00712
Rear brake pedal height
adjustmentThe top of the brake pedal should be
positioned 40 mm below the top of the
footrest. If not, ask a Yamaha dealer to
adjust it.
EW000109
WARNING
@ A soft or spongy feeling in the brake
pedal can indicate the presence of
air in the brake system. This air
must be removed by bleeding the
brake system before the motorcycle
is operated. Air in the system will
cause greatly diminished braking
capability and can result in loss of
control and an accident. Have a
Yamaha dealer inspect and bleed
the system if necessary. @
a. Brake pedal height