oil filter YAMAHA XJR 1300 2007 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2007, Model line: XJR 1300, Model: YAMAHA XJR 1300 2007Pages: 92, PDF Size: 3.47 MB
Page 6 of 92
TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-4
Speedometer ..................................3-5
Tachometer ....................................3-5
Multi-function display ......................3-6
Anti-theft alarm (optional) ...............3-9
Handlebar switches ........................3-9
Clutch lever ...................................3-10
Shift pedal .....................................3-11
Brake lever ...................................3-11
Brake pedal ..................................3-12
Fuel tank cap ................................3-12
Fuel ...............................................3-13
Fuel tank breather hose ................3-14
Catalytic converter ........................3-14
Seat ..............................................3-15
Helmet holder ...............................3-15
Storage compartment ...................3-16
Adjusting the front fork ..................3-16
Adjusting the shock absorber
assembly ...................................3-18Luggage strap holders ................. 3-20
EXUP system ............................... 3-21
Sidestand ..................................... 3-21
Ignition circuit cut-off system ........ 3-22
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-6
Checking the spark plugs ............... 6-7
Engine oil and oil filter element ...... 6-8
Replacing the air filter element
and cleaning the check hose .... 6-11
Checking the throttle cable
free play .................................... 6-12
Valve clearance ............................ 6-12
Tires ............................................. 6-12Cast wheels ................................. 6-15
Clutch lever .................................. 6-15
Adjusting the rear brake light
switch ....................................... 6-16
Checking the front and rear
brake pads ................................ 6-16
Checking the brake and clutch
fluid levels ................................. 6-17
Changing the brake and clutch
fluids ......................................... 6-18
Drive chain slack .......................... 6-19
Cleaning and lubricating the
drive chain ................................ 6-20
Checking and lubricating the
cables ....................................... 6-21
Checking and lubricating the
throttle grip and cable ............... 6-21
Checking and lubricating the
brake and shift pedals .............. 6-21
Checking and lubricating the
brake and clutch levers ............ 6-22
Checking and lubricating the
centerstand and sidestand ....... 6-23
Lubricating the swingarm
pivots ........................................ 6-23
Checking the front fork ................. 6-24
Checking the steering .................. 6-24
Checking the wheel bearings ....... 6-25
Battery ......................................... 6-25
Replacing the fuses ..................... 6-27
Replacing the headlight bulb ....... 6-28U5WME4E0.book Page 1 Friday, July 6, 2007 2:43 PM
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DESCRIPTION
2-1
2
EAU10410
Left view1. Front fork compression damping force adjusting screw (page 3-16)
2. Front fork spring preload adjusting bolt (page 3-16)
3. Front fork rebound damping force adjusting screw (page 3-16)
4. Fuse box (page 6-27)
5. Main fuse (page 6-27)
6. Owner’s tool kit (page 6-1)
7. Luggage strap holder (page 3-20)
8. Seat lock/helmet holder (page 3-15/page 3-15)9. Shock absorber assembly compression damping force adjusting knob
(page 3-18)
10.Shock absorber assembly rebound damping force adjusting knob
(page 3-18)
11.Shock absorber assembly spring preload adjusting ring (page 3-18)
12.Shift pedal (page 3-11)
13.Engine oil filter element (page 6-8)U5WME4E0.book Page 1 Friday, July 6, 2007 2:43 PM
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DESCRIPTION
2-2
2
EAU10420
Right view1. Luggage strap holder (page 3-20)
2. Storage compartment (page 3-16)
3. Battery (page 6-25)
4. Air filter element (page 6-11)
5. Engine oil filler cap (page 6-8)
6. Engine oil level check window (page 6-8)
7. Engine oil drain bolt (page 6-8)
8. Brake pedal (page 3-12)9. Rear brake light switch (page 6-16)
10.Rear brake fluid reservoir (page 6-17)
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Page 43 of 92
OPERATION AND IMPORTANT RIDING POINTS
5-3
5
EAU16810
Tips for reducing fuel con-
sumption Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:
Shift up swiftly, and avoid high en-
gine speeds during acceleration.
Do not rev the engine while shifting
down, and avoid high engine
speeds with no load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17091
0–1000 km (0–600 mi)
Avoid prolonged operation above 4800
r/min.
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5700
r/min.
CAUTION:
ECA10301
After 1000 km (600 mi) of operation,
the engine oil must be changed and
the oil filter cartridge or element re-placed.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.CAUTION:
ECA10310
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-cle.
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
EAU36771
NOTE:
Air filter
This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake and clutch service
Regularly check and, if necessary, correct the brake fluid and clutch fluid levels.
23 Engine oilChange.
Check oil level and vehicle for oil leakage.√√√√√ √
24 Engine oil filter elementReplace.√√√
25*Front and rear brake
switchesCheck operation.√√√√√ √
26Moving parts and ca-
blesLubricate.√√√√ √
27*Throttle grip housing
and cableCheck operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.√√√√ √
28*Air induction systemCheck the air cut-off valve, reed valve, and hose for dam-
age.
Replace any damaged parts if necessary.√√√√ √
29*Muffler and exhaust
pipeCheck the screw clamp for looseness.√√√√√
30*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040U5WME4E0.book Page 4 Friday, July 6, 2007 2:43 PM
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-8
63. Check each spark plug for elec-
trode erosion and excessive car-
bon or other deposits, and replace
it if necessary.
To install a spark plug
1. Measure the spark plug gap with a
wire thickness gauge and, if nec-
essary, adjust the gap to specifica-
tion.2. Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the
spark plug threads.
3. Install the spark plug with the
spark plug wrench, and then tight-
en it to the specified torque.
NOTE:
If a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-fied torque as soon as possible.
4. Install the spark plug cap.
EAU19692
Engine oil and oil filter ele-
ment The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart.
To check the engine oil level
1. Place the vehicle on the center-
stand.NOTE:
Make sure that the vehicle is positioned
straight up when checking the oil level.
A slight tilt to the side can result in afalse reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, and then check the oil level
through the check window located
at the bottom-right side of the
crankcase.
Specified spark plug:
NGK/DPR8EA-91. Spark plug gapSpark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Tightening torque:
Spark plug:
17.5 Nm (1.75 m·kgf, 12.7 ft·lbf)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-9
6
NOTE:The engine oil should be between theminimum and maximum level marks.
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To change the engine oil (with or
without oil filter element replace-
ment)
1. Start the engine, warm it up for
several minutes, and then turn it
off.2. Place an oil pan under the engine
to collect the used oil.
3. Remove the engine oil filler cap
and drain bolt to drain the oil from
the crankcase.
NOTE:
Skip steps 4–10 if the oil filter elementis not being replaced.
4. Remove panel C. (See page 6-6.)
5. Remove the oil filter element drain
screw to drain the oil from the oil fil-
ter element.
6. Remove the oil filter element cover
by removing the bolt.7. Remove and replace the oil filter
element and O-rings.
1. Engine oil filler cap
2. Engine oil level check window
3. Maximum level mark
4. Minimum level mark
1. Engine oil drain bolt
1. Oil filter element drain screw
2. Bolt
3. Oil filter element cover
1. Oil filter element
2. O-ring
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
68. Install the oil filter element cover by
aligning the projection on the cover
with the slot in the crankcase, in-
stalling the bolt, then tightening it
to the specified torque.
NOTE:Make sure that the O-rings are properlyseated.
9. Install the oil filter element drain
screw, and then tighten it to the
specified torque.10. Install the panel.
11. Install the engine oil drain bolt, and
then tighten it to the specified
torque.
12. Add the specified amount of the
recommended engine oil, and then
install and tighten the oil filler cap.
CAUTION:
ECA11620
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do notmix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-rial enters the crankcase.
13. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
NOTE:After the engine is started, the engine
oil level warning light should go off if theoil level is sufficient.CAUTION:
ECA10400
If the oil level warning light flickers
or remains on, immediately turn the
engine off and have a Yamaha dealercheck the vehicle.
14. Turn the engine off, and then
check the oil level and correct it if
necessary.
1. Projection
2. SlotTightening torque:
Oil filter element cover bolt:
15 Nm (1.5 m·kgf, 11 ft·lbf)
Tightening torque:
Oil filter element drain screw:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter element replace-
ment:
2.80 L (2.96 US qt) (2.46 Imp.qt)
With oil filter element replacement:
3.15 L (3.33 US qt) (2.77 Imp.qt)
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Page 84 of 92
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2175 mm (85.6 in)
Overall width:
765 mm (30.1 in)
Overall height:
1115 mm (43.9 in)
Seat height:
795 mm (31.3 in)
Wheelbase:
1500 mm (59.1 in)
Ground clearance:
125 mm (4.92 in)
Minimum turning radius:
2800 mm (110.2 in)Weight:With oil and fuel:
245.0 kg (540 lb)Engine:Engine type:
Air cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined parallel 4-cylinder
Displacement:
1251.0 cm³
Bore × stroke:
79.0 × 63.8 mm (3.11 × 2.51 in)
Compression ratio:
9.70 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE10W30, SAE10W40, SAE15W40,
SAE20W40 or SAE20W50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter element replacement:
2.80 L (2.96 US qt) (2.46 Imp.qt)
With oil filter element replacement:
3.15 L (3.33 US qt) (2.77 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
21.0 L (5.55 US gal) (4.62 Imp.gal)
Fuel reserve amount:
4.5 L (1.19 US gal) (0.99 Imp.gal)
Fuel injection:Throttle body:
Manufacturer:
MIKUNI
Type/quantity:
ACW34/2Spark plug (s):Manufacturer/model:
NGK/DPR8EA-9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
98/56 (1.750)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
38/17 (2.235)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio:
1st:
40/14 (2.857)
2nd:
36/18 (2.000)
3rd:
33/21 (1.571)
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40
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INDEX
AAir filter element and check hose,
replacing and cleaning ....................... 6-11
Anti-theft alarm (optional) ....................... 3-9
Auxiliary light bulb, replacing ................ 6-31BBattery .................................................. 6-25
Brake and clutch fluid levels,
checking ............................................. 6-17
Brake and clutch fluids, changing ......... 6-18
Brake and clutch levers, checking and
lubricating ........................................... 6-22
Brake and shift pedals, checking and
lubricating ........................................... 6-21
Brake lever ........................................... 3-11
Brake pedal .......................................... 3-12CCables, checking and lubricating .......... 6-21
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Centerstand and sidestand, checking
and lubricating .................................... 6-23
Clutch lever.................................. 3-10, 6-15DDimmer switch ........................................ 3-9
Drive chain, cleaning and lubricating .... 6-20
Drive chain slack .................................. 6-19EEngine break-in ...................................... 5-3
Engine oil and oil filter element............... 6-8
Engine stop switch................................ 3-10
Engine trouble warning light ................... 3-4
EXUP system ....................................... 3-21
FFront and rear brake pads, checking .... 6-16
Front fork, adjusting .............................. 3-16
Front fork, checking...............................6-24
Fuel ....................................................... 3-13
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather hose ........................ 3-14
Fuel tank cap......................................... 3-12
Fuses, replacing .................................... 6-27HHandlebar switches ................................. 3-9
Hazard switch........................................ 3-10
Headlight bulb, replacing....................... 6-28
Helmet holder ........................................ 3-15
High beam indicator light......................... 3-4
Horn switch ........................................... 3-10IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-22
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-4
Indicator and warning lights .................... 3-4KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-30
Luggage strap holders .......................... 3-20MMain switch/steering lock ........................ 3-2
Matte color, caution .................................7-1
Model label .............................................. 9-2
Multi-function display...............................3-6NNeutral indicator light .............................. 3-4
OOil level warning light .............................. 3-4PPanels, removing and installing .............. 6-6
Parking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-9
Periodic maintenance and lubrication
chart...................................................... 6-2
Pre-operation check list .......................... 4-2RRear brake light switch, adjusting ......... 6-16SSafety information ................................... 1-1
Seat ...................................................... 3-15
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shock absorber assembly, adjusting .... 3-18
Sidestand .............................................. 3-21
Spark plugs, checking............................. 6-7
Specifications.......................................... 8-1
Speedometer .......................................... 3-5
Starting the engine.................................. 5-1
Start switch ........................................... 3-10
Steering, checking ................................ 6-24
Storage ................................................... 7-3
Storage compartment ........................... 3-16
Swingarm pivots, lubricating ................. 6-23TTachometer............................................. 3-5
Tail/brake light ...................................... 6-29
Throttle cable free play, checking ......... 6-12
Throttle grip and cable, checking and
lubricating ........................................... 6-21
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