oil filter YAMAHA XJR 1300 2013 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2013, Model line: XJR 1300, Model: YAMAHA XJR 1300 2013Pages: 98, PDF Size: 2.34 MB
Page 6 of 98
TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator lights and warning lights ............................................3-4
Speedometer ..................................3-5
Tachometer ....................................3-5
Multi-function display ......................3-6
Anti-theft alarm (optional) ...............3-9
Handlebar switches ........................3-9
Clutch lever ...................................3-10
Shift pedal .....................................3-11
Brake lever ...................................3-11
Brake pedal ..................................3-12
Fuel tank cap ................................3-12
Fuel ...............................................3-13
Fuel tank breather hose and overflow hose ............................3-14
Catalytic converters ......................3-15
Seat ..............................................3-15
Helmet holder ...............................3-16
Storage compartment ...................3-16
Adjusting the front fork ..................3-17 Adjusting the shock absorber
assembly ................................... 3-19
Luggage strap holders ................. 3-21
EXUP system ............................... 3-22
Sidestand ..................................... 3-22
Ignition circuit cut-off system ........ 3-23
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system ............. 6-3
General maintenance and lubrication chart .......................... 6-4
Removing and installing panels ..... 6-8
Checking the spark plugs ............... 6-9
Engine oil and oil filter element .... 6-10
Replacing the air filter element and cleaning the check hose .... 6-13 Checking the throttle grip free
play ........................................... 6-14
Valve clearance ........................... 6-15
Tires ............................................. 6-15
Cast wheels ................................. 6-18
Clutch lever .................................. 6-18
Checking the brake lever free play ........................................... 6-18
Brake light switches ..................... 6-19
Checking the front and rear brake pads .......................................... 6-20
Checking the brake and clutch fluid levels ................................. 6-20
Changing the brake and clutch
fluids ......................................... 6-22
Drive chain slack .......................... 6-22
Cleaning and lubricating the drive chain ......................................... 6-23
Checking and lubricating the cables ....................................... 6-24
Checking and lubricating the throttle grip and cable ............... 6-24
Checking and lubricating the
brake and shift pedals .............. 6-25
Checking and lubricating the brake and clutch levers ............ 6-25
Checking and lubricating the centerstand and sidestand ....... 6-26
Lubricating the swingarm
pivots ........................................ 6-27
Checking the front fork ................. 6-27U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM
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DESCRIPTION
2-1
2
EAU10410
Left view
1
2,3
4
5
6
7
8
13
12
11
10
9
1. Front fork compression damping force adjusting screw (page 3-17)
2. Front fork spring preload adjusting bolt (page 3-17)
3. Front fork rebound damping force adjusting screw (page 3-17)
4. Fuse box (page 6-30)
5. Main fuse (page 6-30)
6. Owner’s tool kit (page 6-2)
7. Luggage strap holder (page 3-21)
8. Seat lock/helmet holder (page 3-15/page 3-16) 9. Shock absorber assembly compression damping force adjusting knob
(page 3-19)
10.Shock absorber assembly rebou nd damping force adjusting knob
(page 3-19)
11.Shock absorber assembly spring preload adjusting ring (page 3-19)
12.Shift pedal (page 3-11)
13.Engine oil filter element (page 6-10)
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM
Page 14 of 98
DESCRIPTION
2-2
2
EAU10420
Right view
1
2
3
4
5
6
8
1
7
9
10
1. Luggage strap holder (page 3-21)
2. Storage compartment (page 3-16)
3. Battery (page 6-28)
4. Air filter element (page 6-13)
5. Engine oil filler cap (page 6-10)
6. Engine oil level check window (page 6-10)
7. Engine oil drain bolt (page 6-10)
8. Brake pedal (page 3-12)9. Rear brake light switch (page 6-19)
10.Rear brake fluid reservoir (page 6-20)U5WME9E0.book Page 2 Friday, December 7, 2012 3:50 PM
Page 45 of 98
OPERATION AND IMPORTANT RIDING POINTS
5-3
5
EAU16810
Tips for reducing fuel con-
sumption Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:●
Shift up swiftly, and avoid high en-
gine speeds during acceleration.
●
Do not rev the engine while shifting
down, and avoid high engine
speeds with no load on the engine.
●
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17093
0–1000 km (0–600 mi)
Avoid prolonged operation above 4800
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed and the oil filter car-
tridge or element replaced.
[ECA10302]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5700
r/min. 1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10310
●
Keep the engine speed out of
the tachometer red zone.
●
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi- cle.
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Page 52 of 98
PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU36772
TIP●
Air filter This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
20 *Front fork Check operation and for oil leak-
age. √√√√
21 *Shock absorber as-
semblies Check operation and shock ab-
sorbers for oil leakage. √√√√
22 Engine oil Change.
Check oil level and vehicle for oil
leakage. √√√√√√
23 Engine oil filter ele-
ment Replace.
√√√
24 *Front and rear brake
switches
Check operation.
√√√√√√
25 Moving parts and
cables Lubricate.
√√√√√
26 *Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing. √√√√√
27 *Lights, signals and
switches Check operation.
Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)U5WME9E0.book Page 6 Friday, December 7, 2012 3:50 PM
Page 56 of 98
PERIODIC MAINTENANCE AND ADJUSTMENT
6-10
63. Check each spark plug for elec-
trode erosion and excessive car-
bon or other deposits, and replace
it if necessary.
4. Measure the spark plug gap with a wire thickness gauge and, if nec-
essary, adjust the gap to specifica-
tion. To install a spark plug
1. Clean the surface of the spark plug gasket and its mating surface, and
then wipe off any grime from the
spark plug threads.
2. Install the spark plug with the spark plug wrench, and then tight-
en it to the specified torque.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.3. Install the spark plug cap.
EAU1969B
Engine oil and oil filter ele-
ment The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart. A slight tilt to the side can
result in a false reading.
To check the engine oil level1. Place the vehicle on the center- stand.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the check window located
at the bottom-right side of the
crankcase.TIPThe engine oil should be between the
minimum and maximum level marks.
Specified spark plug:NGK/DPR8EA-91. Spark plug gapSpark plug gap:0.8–0.9 mm (0.031–0.035 in)
Tightening torque:
Spark plug:18 Nm (1.8 m·kgf, 13 ft·lbf)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
6
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To change the engine oil (with or
without oil filter element replace-
ment) 1. Place the vehicle on a level sur- face.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Place an oil pan under the engine to collect the used oil. 4. Remove the engine oil filler cap,
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIPSkip steps 5–15 if the oil filter element
is not being replaced.5. Remove panel C. (See page 6-8.)
6. Remove the oil filter element drainscrew and its gasket to drain the oil
from the oil filter element.
7. Remove the oil filter element cover by removing the oil filter element
cover bolt. 8. Remove the oil filter element and
O-rings.
TIPTake care not to lose the compression
spring and washer.
1. Engine oil filler cap
2. Engine oil level check window
3. Maximum level mark
4. Minimum level mark
3
4
1. Engine oil filler cap
2. Engine oil drain bolt
3. Gasket
231
1. Oil filter element drain screw
2. Gasket
3. Oil filter element cover bolt
4. Oil filter element cover
1
2
43
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Page 58 of 98
PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
69. Install new O-rings onto the ele-
ment cover bolt and element cov-
er.
10. Apply a thin coat of clean engine oil to the O-rings.
11. Insert the element cover bolt into the element cover.
12. Fit the spring, washer and a new oil filter element over the bolt.
TIPMake sure the O-rings are properly
seated.
13. Install the engine oil filter elementcover (together with the spring,
washer and oil filter element) by
aligning the projection on the cover
with the slot in the crankcase, and
then tightening the bolt to the
specified torque.
14. Install the oil filter element drain screw and its new gasket, and
then tighten the screw to the spec-
ified torque. 15. Install the panel.
16. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
17. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
1. O-ring
2. Oil filter element cover bolt
3. Oil filter element cover
4. Compression spring
5. Washer
6. Oil filter element
2
3
4
5
6
1
1. Projection
2. SlotTightening torque: Oil filter element cover bolt:15 Nm (1.5 m·kgf, 11 ft·lbf)
Tightening torque:Oil filter element drain screw:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Tightening torque: Engine oil drain bolt:43 Nm (4.3 m·kgf, 31 ft·lbf)
Recommended engine oil: See page 8-1.
Oil quantity: Without oil filter element replace-
ment:
2.80 L (2.96 US qt, 2.46 Imp.qt)
With oil filter element replacement: 3.15 L (3.33 US qt, 2.77 Imp.qt)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11620
●
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
●
Make sure that no foreign mate-
rial enters the crankcase.
18. Start the engine, and then let it idlefor several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
TIPAfter the engine is started, the engine
oil level warning light should go off if the
oil level is sufficient.NOTICE
ECA10401
If the oil level warning light flickers
or remains on even if the oil level is
correct, immediately turn the engine
off and have a Yamaha dealer check
the vehicle.19. Turn the engine off, and thencheck the oil level and correct it if
necessary.
EAU43451
Replacing the air filter element
and cleaning the check hose The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas. In addition,
the air filter check hose must be fre-
quently checked and cleaned if neces-
sary.
To replace the air filter element1. Remove panel A. (See page 6-8.)
2. Remove the air filter case cover by removing the screws.1. Air filter case cover
2. Screw
U5WME9E0.book Page 13 Friday, December 7, 2012 3:50 PM
Page 90 of 98
SPECIFICATIONS
8-1
8
Dimensions:Overall length:2175 mm (85.6 in)
Overall width:
765 mm (30.1 in)
Overall height: 1115 mm (43.9 in)
Seat height: 795 mm (31.3 in)
Wheelbase:
1500 mm (59.1 in)
Ground clearance: 125 mm (4.92 in)
Minimum turning radius: 2800 mm (110.2 in)Weight:Curb weight:245 kg (540 lb)Engine:Engine type:
Air cooled 4-stroke, DOHC
Cylinder arrangement: Inline 4-cylinder
Displacement: 1251 cm³
Bore × stroke:
79.0 × 63.8 mm (3.11 × 2.51 in)
Compression ratio: 9.70 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter element replacement: 2.80 L (2.96 US qt, 2.46 Imp.qt)
With oil filter element replacement:
3.15 L (3.33 US qt, 2.77 Imp.qt)Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:Premium unleaded gasoline only
Fuel tank capacity: 21.0 L (5.55 US gal, 4.62 Imp.gal) Fuel reserve amount:
4.5 L (1.19 US gal, 0.99 Imp.gal)
Fuel injection:Throttle body:
ID mark: 5UXB 10Spark plug(s):Manufacturer/model:NGK/DPR8EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:
1.750 (98/56)
Final drive: Chain
Secondary reduction ratio: 2.235 (38/17)
Transmission type:
Constant mesh 5-speed
Operation: Left foot operation
Gear ratio: 1st: 2.857 (40/14)
2nd: 2.000 (36/18)
3rd:
1.571 (33/21)
4th: 1.292 (31/24)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM