fuel cap YAMAHA XL 700 2003 Owners Manual

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2
EJU01007
FEATURES AND
FUNCTIONS
Location of main components .............. 2-1
Operation of controls and other
functions ................................................... 2-4
Rear seat ................................................ 2-4
Front seat ............................................... 2-5
Hood ....................................................... 2-6
Fuel tank filler cap .................................. 2-7
Oil tank filler cap ..................................... 2-7
Fuel cock knob ....................................... 2-8
Engine stop switch ................................. 2-9
Engine shut-off switch ............................ 2-9
Choke knob ............................................ 2-9
Throttle lever ........................................ 2-10
Start switch ........................................... 2-10
Cooling water pilot outlet ..................... 2-11
Steering system ................................... 2-11
Handgrip ............................................... 2-12
Finger grip ............................................ 2-12
Engine overheat warning system ........ 2-13
Oil level warning lamp .......................... 2-14
Storage compartments ........................ 2-15
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2-1
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EJU01008
Location of main components
1Cooling water pilot outlet
Use to verify cooling water flow.
2Bow eye
Use to attach rope for transporting, mooring or
towing the watercraft in an emergency.
3Front storage compartment
4Hood
5Fuel cock knob
Use to select either normal or reserve fuel flow
from the fuel tank to the carburetors, or to shut
off fuel flow.
6Handlebars
Use to control direction.
7Fuel tank filler cap
8Rope hole
Use to attach a rope for mooring only.
9Oil tank filler cap
0Choke knob
Use to start a cold engine.AFootwell
Use to place feet for balance.
BFootrest
To keep proper balance while facing to the rear
to watch the skier.
CFire extinguisher container
Use to store the fire extinguisher.
DIntake grate
Prevents debris from getting into the jet pump.
EHandgrip
Use for suppor t when boarding the watercraft
or when seated facing rearward and acting as
a spotter for a water-skier.
FRear seat
GFront seat
HGlove compartment
ISeat storage compartments
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1Silencer
Prevents water from getting into the engine
and reduces air intake noise.
2Spark plugs/caps
3Electrical box
Protects electrical components from water.
4Spark plug lead
5Muffler6Fuel tank
7Oil tank
8Fuel filter
9Flush hose connector
Use to flush the engine cooling water pas-
sages.
0Battery
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EJU01012
Fuel tank filler cap
To remove the fuel tank filler cap 1, turn it
counterclockwise.
NOTE:@ Make sure that the fuel tank filler cap is
properly secured before operating the water-
craft.
@
EJU01214
Oil tank filler cap
To remove the oil tank filler cap:
1. Open the hood. (See page 2-6 for hood.)
2. Turn the filler cap 2 counterclockwise.
To install the oil tank filler cap:
Install the filler cap, and then close the
hood.
NOTE:@ Make sure that the oil tank filler cap and
hood are properly secured before operating
the watercraft.
@
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EJU01040
OPERATION
Fuel and oil ............................................... 3-1
Gasoline ................................................. 3-1
2-stroke engine oil .................................. 3-2
Filling the fuel tank ................................. 3-3
Filling the oil tank ................................... 3-4
Pre-operation checks .............................. 3-5
Pre-operation check list ......................... 3-5
Pre-operation check points .................... 3-6
Operation ................................................ 3-13
Engine break-in .................................... 3-13
Starting the engine ............................... 3-15
Stopping the engine ............................. 3-18
Leaving the watercraft ......................... 3-18
Operating your watercraft .................... 3-19
Getting to know your watercraft ........... 3-19
Learning to operate your watercraft .... 3-19
Riding watercraft with passengers ...... 3-20
Starting the watercraft .......................... 3-21
Boarding and starting in deep water ... 3-23
Capsized watercraft ............................. 3-25
Turning the watercraft .......................... 3-27
Stopping the watercraft ........................ 3-29
Beaching the watercraft ....................... 3-30
Docking the watercraft ......................... 3-30
Rough water operation ........................ 3-31
Post-operation checks ......................... 3-32
Transporting .......................................... 3-34
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3-1
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EJU01041
Fuel and oil
This engine uses Yamaha’s oil injection
system, which provides superior lubrication
by ensuring the proper oil ratio for all operat-
ing conditions. No fuel premixing is neces-
sary except during the engine break-in
period. Simply pour gasoline into the fuel
tank and oil into the oil tank.
EJU01911
Gasoline
WARNING@ GASOLINE AND ITS VAPORS ARE
HIGHLY FLAMMABLE AND EXPLOSIVE!

Do not smoke when refueling, and
keep away from sparks, flames, or
other sources of ignition.

Stop engine before refueling.

Refuel in a well-ventilated area with
the watercraft in a horizontal position.

Do not stand or sit on the watercraft
while refueling in case of fire.

Take care not to spill gasoline. If gaso-
line spills, wipe it up immediately with
dry rags. Always properly dispose of
gasoline-soaked rags.

Avoid overfilling the fuel tank. Stop fill-
ing when the fuel level just reaches the
bottom of the filler tube. Do not fill up
the filler tube because fuel expands as
it warms up and could overflow. If tem-
porarily leaving the watercraft with a
full fuel tank, do not leave it in direct
sunlight. Leave it in a well-ventilated
area with the watercraft in a horizontal
position.

Tighten the filler cap securely after
refueling.

If you should swallow some gasoline,
inhale a lot of gasoline vapor, or get
gasoline in your eyes, get immediate
medical attention.
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EJU01135
Filling the fuel tank
CAUTION:@ Be careful when refueling. Avoid getting
water or other contaminants in the fuel
tank. Contaminated fuel can cause poor
running or engine damage.
@
1. Open the hood and remove the front
storage compartment. Also, remove all
seats, so you can watch the fuel level.
(See page 2-6 for hood, and pages 2-4
and 2-5 for seats.)
2. Open the fuel tank filler cap, and slowly
add fuel to the fuel tank.
3. Stop filling when the fuel just reaches the
bottom of the filler tube on the fuel tank.
Do not fill into the filler tube, because
fuel could spill out.
Fuel tank capacity:
Total: 50 L (13.2 US gal, 11 Imp gal)
Reserve: 12 L (3.2 US gal, 2.6 Imp gal)
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EJU01048
Pre-operation check points
EJU01728
Engine compartment
Ventilate the engine compar tment before
each use.
To ventilate the engine compartment,
remove the front seat and front storage com-
partment. (See page 2-5 for front seat, and
2-15 for front storage compartment.) Allow
the engine compartment to remain open for
a few minutes to allow any fuel vapors to
escape. Also, check for loose electrical con-
nections.
WARNING@ Failure to ventilate the engine compart-
ment could result in fire or explosion. Do
not start the engine if there is a fuel leak
or a loose electrical connection.
@
EJU01242
Fuel and oil systems
Check the fuel system for leakage, cracks
or malfunctions before each use. (See page
4-10 for check points and correct proce-
dures.)
1. Remove the fuel tank filler cap to release
any pressure that might have built up in
the fuel tank.
2. Remove all seats and front storage com-
partment. (See pages 2-4 and 2-5 for
front and rear seat, and 2-15 for front
storage compartment.)
3. Check the fuel and oil levels in the tanks
and replenish if necessary. (See pages
3-3 and 3-4 for filling instructions.)
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EJU01961
Water separator
Check the water separator 1 for water.
Normally the water separator is empty. The
water separator retains any water entering
through the fuel tank breather hose if the
watercraft is capsized.
If water remains in the water separator,
drain it by removing the drain screw 2.
Place a drain pan under the water separator
to catch the draining water or use a dry cloth
to soak up any water that could spill into the
watercraft. If any water spills into the water-
craft, be sure to wipe it up with a dry cloth.
Be sure to install the drain screw after drain-
ing the water separator.
EJU01053
Bilge
Check for moisture and fuel residue in the
bilge.
Excessive water in the bilge can splash
into the carburetor and engine which could
cause engine damage.
To remove water from the bilge:
1. Remove the stern drain plugs.
2. Raise the bow of the watercraft until the
water drains.
3. After the water has drained, wipe the
bilge with dry rags to make sure that the
bilge is thoroughly dry.
4. Install the drain plugs.
CAUTION:@
Make sure that the stern drain plugs
are tightened securely before launch-
ing the watercraft.

Clean any foreign materials, such as
dirt or sand, from the drain plug
threads before installing the drain
plugs.
@
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3-16
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2. Turn the fuel cock knob to the “ON” posi-
tion.
NOTE:@ Before starting the watercraft, after it has
been sitting, remove the fuel tank filler cap
to release any built-up pressure in the tank
due to fuel expansion.
@
3. Attach the clip 1 to the engine shut-off
switch 2. Also, attach the engine shut-
off cord 3 to your left wrist.
WARNING@ Check that the engine shut-off cord is not
frayed or broken, and keep it free from
the handlebars so the engine stops if the
operator falls off. The engine shut-off
cord may not pull free if wrapped around
the handlebars when the operator falls
off, allowing the watercraft to continue to
run and cause an accident.
@
NOTE:@ It is not possible to start the engine with the
clip removed from the engine shut-off
switch.
@
4. Pull and hold the choke knob all the way
out to start a cold engine.
NOTE:@ The choke should not be used when the
engine is warm.
@
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