steering YAMAHA XMAX 125 2009 Owners Manual

SAFETY INFORMATION .....................1-1
Further safe-riding points .................1-5
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1
Immobilizer system ...........................3-1
Main switch/steering lock .................3-2
Indicator and warning lights .............3-3
Turn signal indicator lights ...............3-3
High beam indicator light ................3-3
Fuel level warning light ....................3-4
Engine trouble warning light ............3-4
Immobilizer system indicator light ...3-4
Speedometer ....................................3-5
Fuel gauge ........................................3-5
Coolant temperature gauge..............3-5
Multi-function display .......................3-6
Anti-theft alarm (optional) .................3-9
Handlebar switches ..........................3-9
Dimmer switch .................................3-9
Turn signal switch ............................3-9
Horn switch .....................................3-9
Start switch ......................................3-9
Hazard switch ................................3-10
Front brake lever.............................3-10
Rear brake lever..............................3-10Fuel tank cap ..................................3-11
Fuel .................................................3-12
Catalytic converters ........................3-13
Securing bracket ............................3-14
Seat.................................................3-14
Storage compartments ...................3-15
Front storage compartment............3-16
Rear storage compartment.............3-17
Adjusting the shock absorber
assemblies...................................3-18
Sidestand ........................................3-18
Ignition circuit cut-off system .........3-19
FOR YOUR SAFETY – PRE-
OPERATION CHECKS ........................4-1
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1
Starting the engine ...........................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-3
Braking..............................................5-3
Tips for reducing fuel consumption..5-4
Engine break-in.................................5-4
Parking ..............................................5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ....................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance and
lubrication chart ............................6-2Periodic maintenance chart for the
emission control system ...............6-2
General maintenance and
lubrication chart ............................6-3
Removing and installing the
cowlings and panel .......................6-6
Checking the spark plug ..................6-8
Engine oil ..........................................6-9
Final transmission oil ......................6-12
Coolant ...........................................6-13
Air filter and V-belt case air filter
elements ......................................6-14
Adjusting the throttle cable free
play ..............................................6-15
Valve clearance ...............................6-16
Tires ................................................6-16
Cast wheels ....................................6-18
Front and rear brake lever free
play ..............................................6-19
Checking the front and rear brake
pads.............................................6-19
Checking the brake fluid level ........6-20
Changing the brake fluid ................6-21
Checking and lubricating the
cables ..........................................6-21
Checking and lubricating the throttle
grip and cable .............................6-22
Lubricating the front and rear
brake levers .................................6-22
Checking and lubricating the
centerstand and sidestand .........6-22
TABLE OF CONTENTS
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Checking the front fork ...................6-23
Checking the steering.....................6-24
Checking the wheel bearings .........6-24
Battery ............................................6-24
Replacing the fuses ........................6-26
Replacing a headlight bulb .............6-28
Replacing a front turn signal light
bulb .............................................6-29
Replacing a tail/brake light bulb
or a rear turn signal light bulb .....6-29
Replacing the license plate light
bulb .............................................6-31
Replacing an auxiliary light bulb.....6-31
Troubleshooting ..............................6-32
Troubleshooting charts ...................6-33
SCOOTER CARE AND STORAGE .....7-1
Matte color caution...........................7-1
Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS ...............................8-1
CONSUMER INFORMATION .............9-1
Identification numbers ......................9-1
Key identification number .................9-1
Vehicle identification number............9-1
Model label .......................................9-2
TABLE OF CONTENTS
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dows and doors, carbon monoxi-
de can rapidly reach dangerous
levels.
●Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.
●Do not run engine outdoors whe-
re engine exhaust can be drawn
into a building through openings
such as windows and doors.
Loading
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution
of the scooter is changed. To avoid
the possibility of an accident, use
extreme caution when adding cargo
or accessories to your scooter. Use
extra care when riding a scooter that
has added cargo or accessories.
Here, along with the information
about accessories below, are some
general guidelines to follow if loading
cargo to your scooter:
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.Operation of an overloaded vehicle
could cause an accident.
When loading within this weight limit,
keep the following in mind:●Cargo and accessory weight
should be kept as low and close
to the scooter as possible. Secu-
rely pack your heaviest items as
close to the center of the vehicle
as possible and make sure to dis-
tribute the weight as evenly as
possible on both sides of the
scooter to minimize imbalance or
instability.
●Shifting weights can create a
sudden imbalance. Make sure
that accessories and cargo are
securely attached to the scooter
before riding. Check accessory
mounts and cargo restraints fre-
quently.
• Properly adjust the suspension
for your load (suspension-
adjustable models only), and
check the condition and pres-
sure of your tires.• Never attach any large or
heavy items to the handlebar,
front fork, or front fender. Such
items can create unstable
handling or a slow steering res-
ponse.
●This vehicle is not designed to
pull a trailer or to be attached
to a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avai-
lable only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection
to Yamaha manufacture parts and
accessories or offer other modifica-
tions for Yamaha vehicles. Yamaha is
not in a position to test the products
that these aftermarket companies
produce. Therefore, Yamaha can neit-
her endorse nor recommend the use
of accessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Maximum load:
189 kg (417 lb)1
SAFETY INFORMATION
1-3
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1
SAFETY INFORMATION
1-4
Aftermarket Parts, Accessories,
and Modifications
While you may find aftermarket pro-
ducts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accesso-
ries or modifications are not suitable
because of potential safety hazards to
you or others. Installing aftermarket
products or having other modifica-
tions performed to your vehicle that
change any of the vehicle’s design or
operation characteristics can put you
and others at greater risk of serious
injury or death. You are responsible
for injuries related to changes in the
vehicle.
Keep the following guidelines in mind,
as well as those provided under “Loa-
ding” when mounting accessories.
●Never install accessories or carry
cargo that would impair the per-
formance of your scooter. Care-
fully inspect the accessory befo-
re using it to make sure that it
does not in any way reduce
ground clearance or cornering
clearance, limit suspension tra-
vel, steering travel or control ope-ration, or obscure lights or reflec-
tors.
• Accessories fitted to the hand-
lebar or the front fork area can
create instability due to impro-
per weight distribution or
aerodynamic changes. If
accessories are added to the
handlebar or front fork area,
they must be as lightweight as
possible and should be kept to
a minimum.
• Bulky or large accessories may
seriously affect the stability of
the scooter due to aerodyna-
mic effects. Wind may attempt
to lift the scooter, or the scoo-
ter may become unstable in
cross winds. These accesso-
ries may also cause instability
when passing or being passed
by large vehicles.
• Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the fre-
edom of movement of the ope-
rator and may limit control abi-
lity, therefore, suchaccessories are not recom-
mended.
●Use caution when adding electri-
cal accessories. If electrical
accessories exceed the capacity
of the scooter’s electrical system,
an electric failure could result,
which could cause a dangerous
loss of lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your
scooter were designed to match the
performance capabilities and to pro-
vide the best combination of hand-
ling, braking, and comfort. Other tires,
rims, sizes, and combinations may
not be appropriate. Refer to page
6-16 for tire specifications and more
information on replacing your tires.
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EAU10430
Controls and instruments
DESCRIPTION
2-3
2
1. Rear brake lever (page 3-10)
2. Left handlebar switches (page 3-9)
3. Speedometer (page 3-5)
4. Multi-function display (page 3-6)
5. Right handlebar switches (page 3-9)
6. Throttle grip (page 6-15)
7. Front brake lever (page 3-10)
8. Main switch/steering lock (page 3-2)9. Front storage compartment (page 3-16)
1B9-F8199-E3.QXD 21/10/08 13:42 Página 15

●Keep other immobilizer system
keys away from the main
switch as they may cause sig-
nal interference.EAU10471
Main switch/steering lock
The main switch/steering lock con-
trols the ignition and lighting systems,
and is used to lock the steering.
TIP
Be sure to use the standard key
(black bow) for regular use of the
vehicle. To minimize the risk of losing
the code re-registering key (red bow),
keep it in a safe place and only use it
for code re-registering.
EAU34121
ON
All electrical circuits are supplied with
power; the meter lighting, taillight,
license plate light and auxiliary lights
come on, and the engine can be star-
ted. The key cannot be removed.
TIP
The headlights come on automatically
when the engine is started and stay
on until the key is turned to “OFF” or
the sidestand is moved down.
EAU10661
OFF
All electrical systems are off. The key
can be removed.
EWA10061
s s
WARNING
Never turn the key to “OFF” or
“LOCK” while the vehicle is
moving. Otherwise the electrical
systems will be switched off, which
may result in loss of control or an
accident.
INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
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EAU10681
LOCK
The steering is locked, and all electri-
cal systems are off. The key can be
removed.
T
o lock the steering
1. Push.
2. Turn.
1. Turn the handlebars all the way to
the left.
2. Push the key in from the “OFF”
position, and then turn it to
“LOCK” while still pushing it.
3. Remove the key.T
o unlock the steering
1. Push.
2. Turn.
Push the key in, and then turn it to
“OFF” while still pushing it.
EAU11003
Indicator and warning lights
1. Fuel level warning light “ ”
2. High beam indicator light “ ”
3. Left turn signal indicator light “ ”
4. Immobilizer system indicator light “ ”
5. Right turn signal indicator light “ ”
6. Engine trouble warning light “ ”
EAU11030
Turn signal indicator lights “ ”
and “ ”
The corresponding indicator light flas-
hes when the turn signal switch is
pushed to the left or right.
EAU11080
High beam indicator light “ ”
This indicator light comes on when
the high beam of the headlight is swit-
ched on.
20406080
100
120
140
160km/h
0
FFUEL
EH
C
TEMP
INSTRUMENT AND CONTROL FUNCTIONS
3-3
3
1B9-F8199-E3.QXD 21/10/08 13:42 Página 18

PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
6
ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB
1000 km 6000 km 12000 km 18000 km 24000 kmCHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
1*Air filter element• Replace.√√
2V-belt case air filter
element• Clean.√√√ √
• Check operation, fluid level
3*Front brakeand vehicle for fluid leakage.√√ √√ √ √
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level
4*Rear brakeand vehicle for fluid leakage.√√ √√ √ √
• Replace brake pads. Whenever worn to the limit
5*Brake hoses• Check for cracks or damage.√√√ √√• Replace. Every 4 years
6*Wheels• Check runout and for damage.√√√ √
• Check tread depth and for
damage.
7*Tires• Replace if necessary.√√√ √√
• Check air pressure.
• Correct if necessary.
8*Wheel bearings• Check bearing for looseness
or damage.√√√ √
• Check bearing play and steering
9*Steering bearingsfor roughness.√√ √√ √
• Lubricate with lithium-soap-
based grease.Every 24000 km (14000 mi)
EAU17716
General maintenance and lubrication chart
1B9-F8199-E3.QXD 21/10/08 13:42 Página 45

EAU45511
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the opera-
tion of the steering must be checked
as follows at the intervals specified in
the periodic maintenance and lubrica-
tion chart.
1. Place the vehicle on the centers-
tand. WARNING! To avoid
injury, securely support the
vehicle so there is no danger of
it falling over.
[EWA10751]
2. Hold the lower ends of the front
fork legs and try to move them
forward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the stee-
ring.
EAU23290
Checking the wheel bearings
The front and rear wheel bearings
must be checked at the intervals spe-
cified in the periodic maintenance and
lubrication chart. If there is play in the
wheel hub or if the wheel does not
turn smoothly, have a Yamaha dealer
check the wheel bearings.
EAUT1404
Battery
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the elec-
trolyte or to add distilled water. Howe-
ver, the battery coupler connection
needs to be checked to make sure
that it is securely connected.
EWA10760
s s
WARNING
●Electrolyte is poisonous and
dangerous since it contains
sulfuric acid, which causes
severe burns. Avoid any con-
tact with skin, eyes or clothing
and always shield your eyes
when working near batteries.
In case of contact, administer
the following FIRST AID.
• EXTERNAL: Flush with plenty
of water.
• INTERNAL: Drink large quan-
tities of water or milk and
immediately call a physician.
• EYES: Flush with water for 15
minutes and seek prompt
medical attention.
PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
6
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AAcceleration and deceleration ...................5-3
Air filter and V-belt case air filter
elements ................................................6-14
Anti-theft alarm (optional) ..........................3-9
Auxiliary light bulb, replacing ...................6-31
BBattery......................................................6-24
Brake fluid level, checking .......................6-20
Brake fluid, changing ...............................6-21
Brake lever, front ......................................3-10
Brake lever, rear .......................................3-10
Brake levers, lubricating ..........................6-22
Braking .......................................................5-3
CCables, checking and lubricating ............6-21
Care............................................................7-1
Catalytic converters .................................3-13
Centerstand and sidestand, checking
and lubricating .......................................6-22
Coolant.....................................................6-13
Coolant temperature gauge .......................3-5
Cowlings and panel, removing and
installing ...................................................6-6
DDimmer switch ...........................................3-9
Display, multi-function ...............................3-6
EEngine break-in ..........................................5-4
Engine oil ...................................................6-9
Engine trouble warning light ......................3-4
FFinal transmission oil ...............................6-12
Front and rear brake lever free play.........6-19Front and rear brake pads, checking ......6-19
Front fork, checking .................................6-23
Front storage compartment .....................3-16
Fuel ..........................................................3-12
Fuel consumption, tips for reducing ..........5-4
Fuel gauge .................................................3-5
Fuel level warning light ..............................3-4
Fuel tank cap ...........................................3-11
Fuses, replacing .......................................6-26
HHandlebar switches ...................................3-9
Hazard switch ..........................................3-10
Headlight bulb, replacing .........................6-28
High beam indicator light...........................3-3
Horn switch ................................................3-9
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-19
Immobilizer system ....................................3-1
Immobilizer system indicator light .............3-4
Indicator and warning lights ......................3-3
KKey identification number ..........................9-1
LLicense plate light bulb, replacing ...........6-31
MMain switch/steering lock ..........................3-2
Maintenance and lubrication, periodic ......6-3
Maintenance, emission control system .....6-2
Matte color, caution ...................................7-1
Model label ................................................9-2
PParking .......................................................5-5
Part locations .............................................2-1Periodic maintenance and lubrication
chart .........................................................6-2
RRear storage compartment ......................3-17
SSafe-riding points.......................................1-5
Safety information ......................................1-1
Seat ..........................................................3-14
Securing bracket ......................................3-14
Shock absorber assemblies, adjusting....3-18
Sidestand .................................................3-18
Spark plug, checking .................................6-8
Specifications.............................................8-1
Speedometer .............................................3-5
Start switch ................................................3-9
Starting off .................................................5-2
Starting the engine.....................................5-1
Steering, checking ...................................6-24
Storage.......................................................7-3
Storage compartments ............................3-15
TTail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-29
Throttle cable free play, adjusting ............6-15
Throttle grip and cable, checking and
lubricating ..............................................6-22
Tires .........................................................6-16
Tool kit ........................................................6-1
Troubleshooting .......................................6-32
Troubleshooting charts ............................6-33
Turn signal indicator lights .........................3-3
Turn signal light bulb (front), replacing ....6-29
Turn signal switch ......................................3-9
INDEX
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