brake fluid YAMAHA XMAX 125 2011 Owners Manual

SAFETY INFORMATION .....................1-1
Further safe-riding points .................1-5
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1
Immobilizer system ...........................3-1
Main switch/steering lock .................3-2
Indicator and warning lights .............3-4
Turn signal indicator lights ...............3-4
High beam indicator light ................3-4
Engine trouble warning light ............3-4
ABS warning light
(for ABS models) ...........................3-4
Immobilizer system indicator light ....3-5
Speedometer ....................................3-5
Tachometer .......................................3-6
Multi-function display .......................3-6
Handlebar switches ........................3-11
Pass switch ....................................3-11
Dimmer switch ...............................3-11
Turn signal switch ..........................3-11
Horn switch ...................................3-11
Start switch ....................................3-12
Hazard switch ................................3-12
Front brake lever.............................3-12
Rear brake lever..............................3-13ABS (for ABS models) ....................3-13
Fuel tank cap ..................................3-14
Fuel .................................................3-15
Catalytic converters ........................3-16
Securing bracket ............................3-17
Seat.................................................3-18
Storage compartments ...................3-18
Adjusting the shock absorber
assemblies...................................3-20
Sidestand ........................................3-20
Ignition circuit cut-off system .........3-21
FOR YOUR SAFETY – PRE-
OPERATION CHECKS ........................4-1
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1
Starting the engine ...........................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-3
Braking..............................................5-3
Tips for reducing fuel
consumption..................................5-4
Engine break-in.................................5-4
Parking ..............................................5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ....................................6-1
Owner’s tool kit .................................6-2
Periodic maintenance chart for the
emission control system ...............6-3General maintenance and lubrication
chart ..............................................6-4
Removing and installing the cowling
and panel.......................................6-8
Checking the spark plug ..................6-9
Engine oil ........................................6-10
Final transmission oil ......................6-12
Coolant ...........................................6-13
Air filter and V-belt case air filter
elements ......................................6-15
Adjusting the throttle cable free
play ..............................................6-16
Valve clearance ...............................6-17
Tires ................................................6-17
Cast wheels ....................................6-19
Checking the front and rear
brake lever free play ....................6-19
Checking the front and rear
brake pads ..................................6-20
Checking the brake fluid level ........6-21
Changing the brake fluid ................6-22
Checking and lubricating the
throttle grip and cable .................6-22
Lubricating the front and rear
brake levers .................................6-22
Checking and lubricating the
centerstand and sidestand .........6-23
Checking the front fork ...................6-24
Checking the steering.....................6-24
Checking the wheel bearings .........6-25
Battery ............................................6-25
TABLE OF CONTENTS
37P-F8199-E1 19/2/10 05:09 Página 6

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the ins-
pection and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment dama-
ge. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures pro-
vided in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
WARNING
ITEM CHECKS PAGE
• Check fuel level in fuel tank.
Fuel• Refuel if necessary.3-15
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil• If necessary, add recommended oil to specified level. 6-10
• Check vehicle for oil leakage.
Final transmission oil• Check vehicle for oil leakage. 6-12
• Check coolant level in reservoir.
Coolant• If necessary, add recommended coolant to specified level. 6-13
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake• Replace if necessary. 6-19, 6-20, 6-21
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
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ITEM CHECKS PAGE
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake• Replace if necessary. 6-19, 6-20, 6-21
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
Throttle grip• Check cable free play.
• If necessary, have Yamaha dealer adjust cable free play and lubricate 6-16, 6-22
cable and grip housing.
• Check for damage.
Wheels and tires• Check tire condition and tread depth.
• Check air pressure.6-17, 6-19
• Correct if necessary.
Brake levers• Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.6-22
Centerstand, sidestand• Make sure that operation is smooth.
• Lubricate pivots if necessary.6-23
Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.—
Instruments, lights, • Check operation.
signals and switches• Correct if necessary.—
Sidestand switch • Check operation of ignition circuit cut-off system.
• If system is not working correctly, have Yamaha dealer check vehicle.3-20
FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
37P-F8199-E1 19/2/10 05:09 Página 39

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU1770C
General maintenance and lubrication chart
ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOBANNUAL
1000 km 10000 km 20000 km 30000 km 40000 kmCHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
1Air filter element• Replace.√√
2V-belt case air filter
• Clean.Initial 4000 km (2500 mi) and every
element6000 km (3500 mi) thereafter
• Check operation, fluid level and
3*Front brakevehicle for fluid leakage.√√ √ √ √ √
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and
4*Rear brakevehicle for fluid leakage.√√ √ √ √ √
• Replace brake pads. Whenever worn to the limit
5*Brake hoses• Check for cracks or damage.√√√ √√• Replace. Every 4 years
6*Wheels• Check runout and for damage.√√√ √
• Check tread depth and for
damage.
7*Tires• Replace if necessary.
√√√ √√
• Check air pressure.
• Correct if necessary.
8*Wheel bearings• Check bearing for looseness or
damage.√√√ √
37P-F8199-E1 19/2/10 05:09 Página 48

PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU38262
TIP
Engine air filter and V-belt air filters
• This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned
with compressed air to avoid damaging it.
• The engine air filter element needs to be replaced and the V-belt air filter elements need to be serviced more fre-
quently when riding in unusually wet or dusty areas.
Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake
fluid levels and fill the reservoirs as required.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the bra-
ke fluid.
• Replace the brake hoses every four years and if cracked or damaged.
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EAU40260
Checking the brake fluid
level
Front brake
1. Minimum level mark
Rear brake
1. Minimum level mark
Insufficient brake fluid may allow air
to enter the brake system, possibly
causing it to become ineffective.
Before riding, check that the brake
fluid is above the minimum level mark
and replenish if necessary. A low bra-
ke fluid level may indicate worn brake
pads and/or brake system leakage. If
the brake fluid level is low, be sure to
check the brake pads for wear and
the brake system for leakage.
Observe these precautions:
When checking the fluid level,
make sure that the top of the bra-
ke fluid reservoir is level.
Use only the recommended qua-
lity brake fluid, otherwise the rub-
ber seals may deteriorate, cau-
sing leakage and poor braking
performance.
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performan-
ce.
Be careful that water or dust
does not enter the brake fluid
reservoir when refilling. Water will
significantly lower the boiling
point of the fluid and may result
in vapor lock, and dirt may clog
the ABS hydraulic unit valves.
Brake fluid may deteriorate pain-
ted surfaces or plastic parts.
Always clean up spilled fluid
immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if
the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause.
Recommended brake fluid:
DOT 4
PERIODIC MAINTENANCE AND ADJUSTMENT
6-21
6
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EAU22731
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the TIP after the periodic maintenan-
ce and lubrication chart. In addition,
have the oil seals of the master cylin-
ders and calipers as well as the brake
hoses replaced at the intervals listed
below or whenever they are damaged
or leaking.
Oil seals: Replace every two
years.
Brake hoses: Replace every four
years.
EAU23112
Checking and lubricating the
throttle grip and cable
The operation of the throttle grip
should be checked before each ride.
In addition, the cable should be lubri-
cated by a Yamaha dealer at the inter-
vals specified in the periodic mainte-
nance chart.
EAU23172
Lubricating the front and
rear brake levers
Front brake lever
Rear brake lever
The pivoting points of the front and
rear brake levers must be lubricated
PERIODIC MAINTENANCE AND ADJUSTMENT
6-22
6
37P-F8199-E1 19/2/10 05:09 Página 66

with water may be used. Be
sure to rinse off any detergent
residue using plenty of water,
as it is harmful to plastic parts.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
Do not use high-pressure was-
hers or steam-jet cleaners sin-
ce they cause water seepage
and deterioration in the follo-
wing areas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or scrat-
ching. Some cleaning com-
pounds for plastic may leavescratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not lea-
ve any marks. If the windshield
is scratched, use a quality
plastic polishing compound
after washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas. Stub-
born dirt and insects will come off
more easily if the area is covered with
a wet cloth for a few minutes before
cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
TIP
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down. NOTI-
CE: Do not use warm water
since it increases the corrosive
action of the salt.
[ECA10791]
2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, surfa-
ces to prevent corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally indu-
ced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)
SCOOTER CARE AND STORAGE
7-2
7
37P-F8199-E1 19/2/10 05:09 Página 79

Secondary reduction ratio:
40/14 (2.857)
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic type
Chassis:Frame type:
Steel tube underbone
Caster angle:
28.00 º
Trail:
100.0 mm (3.94 in)
Front tire:Type:
Tubeless
Size:
120/70-15 M/C 56P(PIRELLI-METZE-
LER)-56S(MICHELIN)
Manufacturer/model:
PIRELLI / GTS23
Manufacturer/model:
MICHELIN / GOLD STANDARD
Manufacturer/model:
MICHELIN / CITYGRIP
Manufacturer/model:
METZELER / FEELFREE
Rear tire:Type:
Tubeless
Size:
140/70-14 M/C 68P(PIRELLI-METZE-
LER)-68S(MICHELIN)Manufacturer/model:
PIRELLI / GTS24
Manufacturer/model:
MICHELIN / GOLD STANDARD
Manufacturer/model:
MICHELIN / CITYGRIP
Manufacturer/model:
METZELER / FEELFREE
Loading:Maximum load:
YP250R 186 kg (410 lb)
YP250RA 178.6 kg (394 lb)
Tire air pressure (measured on cold
tires):
Loading condition:
0–90 kg (0–198 lb)
Front:
190 kPa (1.90 kgf/cm
2, 28 psi, 1.90 bar)
Rear:
220 kPa (2.20 kgf/cm
2, 32 psi, 2.20 bar)
Loading condition:
90 kg - maximum load
Front:
210 kPa (2.10 kgf/cm
2, 30 psi, 2.10 bar)
Rear:
250 kPa (2.50 kgf/cm
2, 36 psi, 2.50 bar)
Front wheel:Wheel type:
Cast wheel
Rim size:
15 x MT3.5
Rear wheel:Wheel type:
Cast wheelRim size:
14 x MT3.75
Front brake:Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4
Rear brake:Type:
Single disc brake
Operation:
Left hand operation
Recommended fluid:
DOT 4
Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
110.0 mm (4.33 in)
Rear suspension:Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
95.0 mm (3.74 in)
Electrical system:Ignition system:
TCI
SPECIFICATIONS
8-2
8
37P-F8199-E1 19/2/10 05:09 Página 83

AABS (for ABS models)..............................3-13
ABS warning light (for ABS models) ..........3-4
Acceleration and deceleration ...................5-3
Air filter and V-belt case air filter
elements ................................................6-15
Auxiliary light bulb, replacing ...................6-30
BBattery......................................................6-25
Brake fluid level, checking .......................6-21
Brake fluid, changing ...............................6-22
Brake lever, front ......................................3-12
Brake lever, rear .......................................3-13
Brake levers, lubricating ..........................6-22
Braking .......................................................5-3
CCare............................................................7-1
Catalytic converters .................................3-16
Centerstand and sidestand, checking
and lubricating .......................................6-23
Coolant.....................................................6-13
Cowlings and panels, removing and
installing ...................................................6-8
DDimmer switch .........................................3-11
EEngine break-in ..........................................5-4
Engine oil .................................................6-10
Engine trouble warning light ......................3-4
FFinal transmission oil ...............................6-12
Front and rear brake lever free play.........6-19
Front and rear brake pads, checking ......6-20
Front fork, checking .................................6-24Fuel ..........................................................3-15
Fuel consumption, tips for reducing ..........5-4
Fuel tank cap ...........................................3-14
Fuses, replacing .......................................6-26
HHandlebar switches .................................3-11
Hazard switch ..........................................3-12
Headlight bulb, replacing .........................6-28
High beam indicator light...........................3-4
Horn switch ..............................................3-11
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-21
Immobilizer system ....................................3-1
Indicator and warning lights ......................3-4
LLicense plate light bulb, replacing ...........6-30
MMain switch/steering lock ..........................3-2
Maintenance and lubrication, periodic ......6-4
Maintenance, emission control system .....6-3
Matte color, caution ...................................7-1
Model label ................................................9-1
Multi-function display ................................3-6
PParking .......................................................5-5
Part locations .............................................2-1
Pass switch ..............................................3-11
SSafe-riding points.......................................1-5
Safety information ......................................1-1
Seat ..........................................................3-18
Securing bracket ......................................3-17
Shock absorber assemblies, adjusting....3-20Sidestand .................................................3-20
Spark plug, checking .................................6-9
Specifications.............................................7-3
Speedometer .............................................3-5
Start switch ..............................................3-12
Starting off .................................................5-2
Starting the engine.....................................5-1
Steering, checking ...................................6-24
Storage.......................................................7-3
Storage compartments ............................3-18
TTachometer ................................................3-6
Tail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-29
Throttle cable free play, adjusting ............6-16
Throttle grip and cable, checking and
lubricating ..............................................6-22
Tires .........................................................6-17
Tool kit ........................................................6-2
Troubleshooting .......................................6-31
Troubleshooting charts ............................6-32
Turn signal indicator lights .........................3-4
Turn signal light bulb (front), replacing ....6-29
Turn signal switch ....................................3-11
VValve clearance ........................................6-17
Vehicle identification number .....................9-1
WWheel bearings, checking........................6-25
Wheels .....................................................6-19
INDEX
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